SCI和EI收录∣中国化工学会会刊

Chinese Journal of Chemical Engineering ›› 2023, Vol. 53 ›› Issue (1): 1-13.DOI: 10.1016/j.cjche.2022.03.003

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Exploring influence of MgO/CaO on crystallization characteristics to understand fluidity of synthetic coal slags

Meng Li1, Jianliang Xu1, Huixia Xiao1, Xia Liu1, Guangsuo Yu1,2, Xueli Chen1   

  1. 1. Institute of Clean Coal Technology, East China University of Science and Technology, Shanghai 200237, China;
    2. State Key Laboratory of High-Efficiency Utilization of Coal and Green Chemical Engineering, Ningxia University, Yinchuan 750021, China
  • Received:2021-10-03 Revised:2022-03-09 Online:2023-04-08 Published:2023-01-28
  • Contact: Jianliang Xu,E-mail:xujl@ecust.edu.cn;Xueli Chen,E-mail:cxl@ecust.edu.cn
  • Supported by:
    This research was financially supported by the National Natural Science Foundation of China (21878082).

Exploring influence of MgO/CaO on crystallization characteristics to understand fluidity of synthetic coal slags

Meng Li1, Jianliang Xu1, Huixia Xiao1, Xia Liu1, Guangsuo Yu1,2, Xueli Chen1   

  1. 1. Institute of Clean Coal Technology, East China University of Science and Technology, Shanghai 200237, China;
    2. State Key Laboratory of High-Efficiency Utilization of Coal and Green Chemical Engineering, Ningxia University, Yinchuan 750021, China
  • 通讯作者: Jianliang Xu,E-mail:xujl@ecust.edu.cn;Xueli Chen,E-mail:cxl@ecust.edu.cn
  • 基金资助:
    This research was financially supported by the National Natural Science Foundation of China (21878082).

Abstract: The crystallization has significant influence on fluidity of slag and slag discharge of entrained-flow-bed (EFB) gasifier. The crystallization characteristics and fluidity of five synthetic slags with different MgO/CaO ratios prepared on the basis of the range of oxide contents of Zhundong coal ash were investigated in this study. The results show that with the MgO/CaO ratio increase, the initial crystallization temperature increases, and the main temperature range of crystallization ratio growth moves to higher temperature range gradually which causes Tp25 (Tp25 is the temperature corresponding to the viscosity of 25 Pa·s) to increase. Mg-rich crystals are formed preferentially than Ca-rich crystals when adding the same amount of MgO and CaO during cooling. The effective slagging operating temperature range decrease from 217 ℃ for the slag with a 0:4 MgO/CaO ratio to 44 ℃ for the slag with a 4:0 MgO/CaO ratio with the MgO/CaO ratio increase. The slags with 2:2 and 1:3 MgO/CaO ratios show similar effective slagging operating temperature range, Tp25 and the temperature corresponding to the viscosity of 2 Pa·s. However, compared with the slag with a 1:3 MgO/CaO ratio, the crystallization ratio and rate of slag with a 2:2 MgO/CaO ratio are lower within lower temperature range (1300–1200 ℃), causing its lower critical viscosity temperature and wider actual operating temperature range. Of the five slags, the widest effective slagging operating temperature range and the lowest Tp25 of the slag with a 0:4 MgO/CaO ratio due to its low crystallization ratio, and wider actual operating temperature range of the slag with a 2:2 MgO/CaO ratio make the two slags suitable for slag discharge of EFB gasifier.

Key words: Crystallization characteristics, Fluidity, Slags, MgO/CaO

摘要: The crystallization has significant influence on fluidity of slag and slag discharge of entrained-flow-bed (EFB) gasifier. The crystallization characteristics and fluidity of five synthetic slags with different MgO/CaO ratios prepared on the basis of the range of oxide contents of Zhundong coal ash were investigated in this study. The results show that with the MgO/CaO ratio increase, the initial crystallization temperature increases, and the main temperature range of crystallization ratio growth moves to higher temperature range gradually which causes Tp25 (Tp25 is the temperature corresponding to the viscosity of 25 Pa·s) to increase. Mg-rich crystals are formed preferentially than Ca-rich crystals when adding the same amount of MgO and CaO during cooling. The effective slagging operating temperature range decrease from 217 ℃ for the slag with a 0:4 MgO/CaO ratio to 44 ℃ for the slag with a 4:0 MgO/CaO ratio with the MgO/CaO ratio increase. The slags with 2:2 and 1:3 MgO/CaO ratios show similar effective slagging operating temperature range, Tp25 and the temperature corresponding to the viscosity of 2 Pa·s. However, compared with the slag with a 1:3 MgO/CaO ratio, the crystallization ratio and rate of slag with a 2:2 MgO/CaO ratio are lower within lower temperature range (1300–1200 ℃), causing its lower critical viscosity temperature and wider actual operating temperature range. Of the five slags, the widest effective slagging operating temperature range and the lowest Tp25 of the slag with a 0:4 MgO/CaO ratio due to its low crystallization ratio, and wider actual operating temperature range of the slag with a 2:2 MgO/CaO ratio make the two slags suitable for slag discharge of EFB gasifier.

关键词: Crystallization characteristics, Fluidity, Slags, MgO/CaO