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SCI和EI收录∣中国化工学会会刊
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Table of Content
28 February 2003, Volume 11 Issue 1
    RESEARCH PAPERS
    Study on Optimal Strategy of Grade Transition in Industrial Fluidized Bed Gas-Phase
    Polyethylene Production Process
    WANG Jingdai, YANG Yongrong
    2003, 11(1):  1-8.  doi:
    Abstract ( )   PDF (2785KB) ( )  
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    A model of grade transition is presented for a commercialized fluidized bed gas-phase
    polyethyleneproduction process. The quantity of off-specification product and the time of
    grade transition can be minimizedby the optimization of operating variables, such as
    polymerization temperature, the ratio of hydrogen to ethylene,the ratio of co-monomer to
    ethylene, feed rate of catalyst, and bed level. A new performance index, the ratio ofmelt
    flow (MFR), is included in the objective function, for restraining the sharp adjustment of
    operation variablesand narrowing the distribution of molecular weight of the resin. It is
    recommended that catalyst feed rate andbed level are decreased in order to reduce the grade
    transition time and the quantity of off-specification product.This optimization problem is
    solved by an algorithm of sequential quadratic programming (SQP) in MATLAB.There is
    considerable difference between the forward transition and reverse transition of grade with
    regard to theoperating variables due to the non-linearity of the system. The grade
    transition model is extended to a high spacetime yield (STY) process with the so-called
    condensed model operation. In the end, an optimization strategy formulti-product transition
    is proposed with two-level optimization of the objective function J(x, u) on the basis
    ofthe optimal grade transition model. A sequential transition of six commercial
    polyethylene grades is illustrated foran optimal multi-product operation.
    Modeling of a Reverse Flow Reactor for Methanol Synthesis
    CHEN Xiaochun, LI Chengyue, P.L.Silveston
    2003, 11(1):  9-14.  doi:
    Abstract ( )   PDF (1801KB) ( )  
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    An accurate one-dimensional, heterogeneous model taking account of axial dispersion and
    heat transferto the reactor wall, and heat conduction through the reactor wall for methanol
    synthesis in a bench scale reactorunder periodic reversal of flow direction is presented.
    Adjustable parameters in this model are the effectivenessfactors for each of the three
    reactions occurring in the synthesis and a factor for the bed to wall heat
    transfercoefficient correlation. Experimental data were used to evaluate these parameters
    and reasonable values of theseparameters were obtained. The model was found to closely
    predict the reactor performance under a wide range ofoperating conditions, such as carbon
    oxide concentrations, volumetric flow rate, and cyclic period.
    Study on Chemisorption and Desorption of Hydrogen and Nitrogen on Ru-based Ammonia
    Synthesis Catalyst
    ZHU Yifeng, LI Xiaonian, ZHOU Chunhui, GAO Dongmei, LIU Huazhang
    2003, 11(1):  15-18.  doi:
    Abstract ( )   PDF (1523KB) ( )  
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    The effects of promoters K, Ba, Sm on the chemisorption and desorption of hydrogen and
    nitrogen,dispersion of metallic Ru and catalytic activity of active carbon (AC) supported
    ruthenium catalyst for ammoniasynthesis have been studied by means of pulse chromatography,
    temperature-programmed desorption, and activitytest. Promoters K, Ba and Sm increased the
    activity of Ru/AC catalysts for ammonia synthesis significantly, andparticularly, potassium
    exhibited the best promotion on the activity because of the strong electronic donation
    tometallic Ru. Much higher activity can be obtained for Ru/AC catalyst with binary or
    triple promoters. The activityof Ru/AC catalyst is dependent on the adsorption of hydrogen
    and nitrogen. The high activity of catalyst could beascribed to strong dissociation of
    nitrogen on the catalyst surface. Strong adsorption of hydrogen would inhibit theadsorption
    of nitrogen, resulted in decrease of the catalytic activity. Ru/AC catalyst promoted by
    Sm2O3 showsthe best dispersion of metallic Ru, since the partly reduced SmOx on the surface
    modifies the morphology of activesites and favors the dispersion of metallic Ru. The
    activity of Ru/AC catalysts is in accordance to the correspondingamount of nitrogen
    chemisorption and the desorption activation energy of nitrogen. The desorption activation
    energyfor nitrogen decreases in the order of Ru>Ru-Ba>Ru-Sm>Ru-Ba-Sm>Ru-K>Ru-K-Sm>Ru
    -K-Ba>Ru-K-Ba-Sm,just opposite to the order of catalytic activity, suggesting that the
    ammonia synthesis over Ru-based catalyst iscontrolled by the step of dissociation of
    nitrogen.
    Analysis on Ammonia Synthesis over Wustite-Based Iron Catalyst
    LI Xiaonian, LIU Huazhang, CEN Yaqing, HU Zhangneng
    2003, 11(1):  19-26.  doi:
    Abstract ( )   PDF (2621KB) ( )  
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    Wiistite-based catalyst for ammonia synthesis exhibits extremely high activity and easy to
    reductionunder a wide range of conditions. The reaction kinetics of ammonia synthesis can
    be illustrated perfectly by boththe classical Temkin-Pyzhev and modified Temkin equations
    with optimized α of 0.5. The pre-exponent factors andactivation energies at the pressures
    of 8.0 and 15.0MPa are respectively ko = 1.09 × 1015, 7.35 × 1014 Pa0.5.s-1,and E =
    156.6, 155.5kJ@mol-1 derived from the classical Temkin-Phyzhev equation, as well as ko =
    2.45 × 1014,1.83 × 1014pa0.5.s-1, and E = 147.7, 147.2kJ.mol-1 derived from the modified
    Temkin equation. Although thedegree of reduction under isothermal condition is primarily
    dependent upon temperature, low pressure seems to beimperative for reduction under high
    temperature and low space velocity to be considered as a high activity catalyst.The
    reduction behavior with dry feed gas can be illustrated perfectly by the shrinking-sphere-
    particle model, bywhich the reduction-rate constants of 4248exp (-71680/RT) and 644exp (-
    87260/RT) were obtained for the powder(0.045-0.054 mm) and irregular shape (nominal
    diameter 3.17 mm) catalysts respectively. The significant effect ofparticle size on
    reduction rate was observed, therefore, it is important to take into account the influence
    of particlesize on reduction for the optimization of reduction process in industry.
    A Novel Multi-Tube Photoreactor with UV Light and Immobilized TiO2 Thin Film for Water
    Treatment
    XIE Yibing, SHEN Xunwei, YUAN Chunwei
    2003, 11(1):  27-32.  doi:
    Abstract ( )   PDF (1783KB) ( )  
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    A novel multi-tube photoreactor with 0.0188 m3 valid reaction volume was constructed in
    pilot-scale.This rectangular reactor consisted of 13 regularly distributed silica glass
    tubes coating with TiO2 thin film photo-catalyst. Total active area of TiO2 thin film is
    0.3916m2. The ratio of surface area to volume achieves 20.8m-1.Photocatalytic experiment of
    phenol red demonstrates that the apparent reaction rate constant (k) is 0.074 65 h-1and
    0.165 02 h-1 for reaction system with and without micro-bubbles mixing. The corresponding
    apparent quantumefficiency (φa) is 8.1771 × 10-7 g.J-1 and 4.9036 × 10-7 g.J-1,
    respectively. COD value of reactant could decreaseto 17 mg.L-1 and high performance liquid
    chromatography (HPLC) only shows two absorption peaks in 24 h pho-tocatalytic process time,
    so this photoreactor has good photomineralization effect. Experimental results reveal
    thatphotocatalytic destruction of organics is possible by using the multi-tube
    photoreactor.





    Fractal Evolving Theory and Growing Model of Olefin Polymerization Process
    HUO Chao, MENG Jun, REN Xiaohong, YANG Yongrong, RONG Shunxi
    2003, 11(1):  33-37.  doi:
    Abstract ( )   PDF (1670KB) ( )  
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    The surface morphology of Ti-Mg supported catalyst and the polyethylene particles are
    studied usingscanning electron microscope(SEM) technology. The results show that either the
    catalyst’s surface or polymerparticle’s surface is irregular and has fractal
    characteristics, which can be described by fractal parameter. The moreinteresting discovery
    is that the surface fractal dimension values of the polymer particles vary periodically
    with thepolymerization time. We call this phenomenon fractal evolution, which can be
    divided into the "revolution" stageand the "evolution" stage. And then we present
    polymerization fractal growing model (PFGM), and successfullydescribe and/or predict the
    whole evolving process of the polyethylene particle morphology. under the different
    slurrypolymerization (including pre-polymerization) conditions without H2.
    Adsorption of β-Naphthalenesulfonic Acid/Sulfuric Acid from Their Solution by Weakly Basic
    Resin
    LI Changhai, SHI Pengfei, YU Zhengzhe, SHI Hongren
    2003, 11(1):  38-41.  doi:
    Abstract ( )   PDF (1149KB) ( )  
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    Experiments for single and bisolute competitive adsorption were carried out to investigate
    the adsorptionbehavior ofβ-naphthalenesulfonic acid (NSA) and sulfuric acid from their
    solution at 25℃ onto weakly basic resinD301R. Adsorption affinity of sulfuric acid on
    D301R was found to be much higher than that of NSA. The dataof single-solute adsorption
    were fitted to the Langmuir model and the Freundlich adsorption model. The idealadsorbed
    solution theory (IAST) coupled with the single-solute adsorption models were used to
    predict the bisolutecompetitive adsorption equilibria. The IAST coupled with the Langmuir
    and the Freundlich model for sulfuric acidand NSA, respectively, yields the favorable
    representation of the bisolute competitive adsorption behavior.
    Experimental and Theoretical Analysis of the Impinging Stream Drying
    HUAI Xiulan, LIU Dengying, SHIGERU Koyama
    2003, 11(1):  42-48.  doi:
    Abstract ( )   PDF (2115KB) ( )  
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    The experiments of one-stage semi-circular and two-stage semi-circular impinging stream
    drying as wellas the vertical and semi-circular combined impinging stream drying were
    carried out. The velocity distribution andthe mean residence time of particles, and the
    influence of various factors on drying characteristics were studied. Amathematical model of
    granular material drying in a semi-circular impinging stream dryer was proposed, in
    whichthe flow characteristics as well as the heat and mass transfer mechanisms were
    considered. Reasonable numericalmethods were used to solve the equations. Under various
    conditions, the calculated results agree well with theexperimental data. The unsteady-state
    drying dynamic equation, as well as the variations of drying rate andmoisture content
    versus time were obtained. The results indicate that constant drying rate period does not
    existin a semi-circular impinging stream dryer. Appropriate semi-circular stage number and
    curvature radius, flow-rateratio, air velocity, and higher inlet air temperature should be
    used for enhancing the drying process.


    Improved Generalized Predictive Control Algorithm with Offline and Online Identification
    and Its Application to Fixed Bed Reactor
    YU Shiming, WANG Haiqing
    2003, 11(1):  49-54.  doi:
    Abstract ( )   PDF (1972KB) ( )  
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    An improved generalized predictive control algorithm is presented in this paper by
    incorporating offlineidentification into online identification. Unlike the existing
    generalized predictive control algorithms, the proposedapproach divides parameters of a
    predictive model into the time invariant and time-varying ones, which are
    treatedrespectively by offiine and online identification algorithms. Therefore, both the
    reliability and accuracy of thepredictive model are improved. Two simulation examples of
    control of a fixed bed reactor show that this newalgorithm is not only reliable and stable
    in the case of uncertainties and abnormal disturbances, but also adaptableto slow time
    varying processes.
    Analysis of Robustness of PID-GPC Based on IMC Structure
    CHEN Zengqiang, MAO Zongxing, DU Shengzhi, SUN Qinglin, YUAN Zhuzhi
    2003, 11(1):  55-61.  doi:
    Abstract ( )   PDF (1712KB) ( )  
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    Proportion integral differential generalized predictive control(PID-GPC), a new type of
    generalizedpredictive control(GPC) is introduced, and its quality is analyzed with internal
    model control (IMC). A veryimportant characteristic, which distinguishes GPC from ordinary
    IMC, and the robust effect are found. At thesame time, a robust region is obtained
    according to the control laws, so that the defect that the robust analysiscould be carried
    out only with stable models is overcome. It is verified that the robustness of PID-GPC is
    strongerthan general GPC.
    Bottleneck Analysis of the Minimum Cost Problem for the Generalized Network Based on
    Augmented Forest Structure
    JIANG Yongheng, WANG Jun, JIN Yihui
    2003, 11(1):  62-67.  doi:
    Abstract ( )   PDF (1936KB) ( )  
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    The bottleneck analysis of the minimum cost problem for the generalized network (MCPGN) is
    dis-cussed. The analysis is based on the network simplex algorithm, which gains negative
    cost graphs by constructingaugmented forest structure, then augments flows on the negative
    cost graphs until the optimal revolution is gained.Bottleneck structure is presented after
    analyzing the augmented forest structure. The negative cost augmentedgraphs are constructed
    with the bottleneck structure. The arcs that block the negative cost augmented graph arethe
    elements of the bottleneck. The bottleneck analysis for the generalized circulation
    problem, the minimum circu-lation problem and the circulation problem are discussed
    respectively as the basal problems, then that for MCPGNis achieved. An example is presented
    at the end.
    Research on Some Brown Iron Complex Azo Dyes
    XIU Jinghai, XIAO Jinqiu, ZHAO Defeng
    2003, 11(1):  68-72.  doi:
    Abstract ( )   PDF (1249KB) ( )  
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    Some novel 1: 1 and 1: 2 Fe complex azo dyes were synthesized in this study. The mass
    spectrumanalysis of 1:1 and 1:2 Fe complex azo dyes is presented. Lightfastness, rubbing
    fastness and washing fastness ofthese metallized complex dyes were evaluated for use on
    wool. Results show that these dyes are of good lightfastnessand satisfactory brown shades.
    Surfactant Enhanced Electroremediation of Phenanthrene
    SHE Peng, LIU Zheng, DING Fuxin, YANG Jiangang, LIU Xiang
    2003, 11(1):  73-78.  doi:
    Abstract ( )   PDF (2050KB) ( )  
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    Removal of hydrophobic organic contaminants (HOCs) from soil of low permeability by
    electroremedia-tion was investigated by using phenanthrene and kaolinite as a model system.
    Tween 80 was added into the purgingsolution in order to enhance the solubility of
    phenanthrene. The effects of pH on the adsorption of phenanthreneand Tween 80 on kaolinite
    and the magnitude of ζ-potential of kaolinite were examined, respectively. The effects
    ofelectric field strength indicated by electric current on the electroremediation behavior,
    including the pH of purgingsolution, the conductivity, phenanthrene concentration and flow
    rate of effluent, were experimentally investigated,respectively. In case of an electric
    field of 25 mA applied for 72 hours, over 90% of phenanthrene was removedfrom 424g (dry
    mass) of kaolinite at an energy consumption of 0.148kW@h. The experimental results
    described inpresent study show that the addition of surfactant into purging solution
    greatly enhances the removal of HOCs byelectroremediation.
    Analysis of Flow Structure and Calculation of Drag Coefficient for Concurrent-up Gas-Solid
    Flow
    YANG Ning, WANGWei, GEWei, LI Jinghai
    2003, 11(1):  79-84.  doi:
    Abstract ( )   PDF (1950KB) ( )  
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    This study investigates the heterogeneous structure and its influence on drag coefficient
    for concurrent-up gas-solid flow. The energy-minimization multi-scale (EMMS) model is
    modified to simulate the variation ofstructure parameters with solids concentration,
    showing the tendency for particles to aggregate to form clusters andfor fluid to pass
    around clusters. The global drag coefficient is resolved into that for the dense phase, for
    the dilutephase and for the so-called inter-phase, all of which can be obtained from their
    respective phase-specific structureparameters. The computational results show that the drag
    coefficients of the different phases are quite different,and the global drag coefficient
    calculated from the EMMS approach is much lower than that from the correlationof Wen and
    Yu. The simulation results demonstrate that the EMMS approach can well describe the
    heterogeneousflow structure, and is very promising for incorporation into the two-fluid
    model or the discrete particle model as theclosure law for drag coefficient.
    An Integrated Process of a Two-Stage Fixed Bed Syngas Production and F-T Synthesis for GTL
    in Remote Gas Field
    DAI Xiaoping, YU Changchun, LI Qiang, ZHANG Changbin, JIANG Qiying, SHEN Shikong
    2003, 11(1):  85-89.  doi:
    Abstract ( )   PDF (1584KB) ( )  
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    A novel process for catalytic oxidation of methane to synthesis gas (syngas), which
    consists of twoconsecutive fixed-bed reactors with air introduced into the reactors,
    integrated Fischer-Tropsch synthesis, was inves-tigated. At the same time, a catalytic
    combustion technology has been investigated for utilizing the F-T offgas togenerate heat or
    power energy. The results show that the two-stage fixed reactor process keep away from
    explosionof CH4/O2. The integrated process is fitted to produce diesel oil and lubricating
    oil in remote gas field.
    Experimental Study on Unconfined Vapor Cloud Explosion
    BI Mingshu, DING Xinwei, ZHOU Yihui, YU Jianliang, WANG Shulan, ABULITI Abudula
    2003, 11(1):  90-93.  doi:
    Abstract ( )   PDF (1124KB) ( )  
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    An experimental system was setup to study the pressure field of unconfined vapor cloud
    explosions.The semi-spherical vapor clouds were formed by slotted 0.02 mm polyethylene
    film. In the center of the cloudwas an ignition electrode that met ISO6164 "Explosion
    Protection System" and NFPA68 "Guide for Venting ofDeflagrations". A data-acquisition
    system, with dynamic responding time less than 0.001 s with 0.5% accuracy,recorded the
    pressure-time diagram of acetylene-air mixture explosion with stoichiometrical ratio. The
    initial clouddiameters varied from 60cm to 300cm. Based on the analysis of experimental
    data, the quantitative relationshipis obtained for the cloud explosion pressure, the cloud
    radius and the distance from ignition point. Present resultsprovide a useful way to
    evaluate the building damage caused by unconfined vapor cloud explosions and to
    determinethe indispensable explosion grade in the application of multi-energy model.
    RESEARCH NOTES
    Preparation and Characterization of Chitosan/Ethylcellulose Complex Microcapsule
    SHI Xinvuan, TAN Tianwei
    2003, 11(1):  94-96.  doi:
    Abstract ( )   PDF (837KB) ( )  
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    In this work a system which consists of chitosan microcores entrapped in ethylcellulose is
    presented.Vitamin D2 was efficiently entrapped in chitosan microcores with spray-drying
    method and was microencapsulatedby coating of ethylcellulose. The average size of chitosan
    microspheres was 6.06 μm. The morphology and releaseproperties of microcapsules were
    tested. The results of release in vitro showed that the microcapsule could realizesustained
    release for 12 h in artificial intestinal juice.
    Numerical Simulation of Fluid Flow and Oil-Water Separation in Hydrocyclones
    LU Yaojun, ZHOU Lixing
    2003, 11(1):  97-101.  doi:
    Abstract ( )   PDF (1364KB) ( )  
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    The fluid flow and oil-water separation were simulated using a Reynolds stress transport
    equationmodel of turbulence in water flow and a stochastic model of oil droplet motion.
    Simulation results give the axialand tangential velocity components, the pressure and
    turbulence intensity distribution and droplet trajectories fora hydrocyclone of F type and
    a hydrocyclone proposed by the present authors. The flow field predictions are
    inqualitative agreement with the LDV measurements. The results show that the proposed
    hydrocyclone has betterperformance than the hydrocyclone of F type due to creating stronger
    centrifugal force and lower axial velocity.
    Plant Test of Industrial Waste Disposal in a Cement Kiln
    LIU Yangsheng, HAN Jie, BAI Qingzhong
    2003, 11(1):  102-105.  doi:
    Abstract ( )   PDF (1137KB) ( )  
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    Destruction of industrial waste in cement rotary kilns (CRKs) is an alternative technology
    for thetreatment of certain types of industrial waste (IW). In this paper, three typical
    types of industrial wastes wereco-incinerated in the CRK at Beijing Cement Plant to
    determine the effects of waste disposal (especially solid wastedisposal) on the quality of
    clinker and the concentration of pollutants in air emission. Experimental results showthat
    (1) waste disposal does not affect the quality of clinker and fly ash, and fly ash after
    the IW disposal can still beused in the cement production, (2) heavy metals from IW are
    immobilized and stabilized in the clinker and cement,and (3) concentration of pollutants in
    air emission is far below than the permitted values in the China NationalStandard-Air
    Pollutants Emission Standard (GB 16297-1996).
    Liquid Axial Mixing in Packed Tower at Elevated Pressure
    TANG Zhongli, ZHANG Peng, ZHOU Kun, LIU Chunjiang, YU Guocong
    2003, 11(1):  106-109.  doi:
    Abstract ( )   PDF (1260KB) ( )  
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    Liquid phase axial mixing was measured with the tracer technique in a packed column with
    innerdiameter of 0.15 m, in which the structured packing, Mellapak 350Y, was installed. Tap
    water as the liquid phaseflowed down through the column and stagnant gas was at elevated
    pressure ranging from atmospheric to 2.0 MPa.The model parameters of Bo andθ were
    estimated with the least square method in the time domain. As liquid flowrate was
    increased, the liquid axial mixing decreased. Under our experimental conditions, the effect
    of pressure onBo number on single liquid phase was negligible, and eddy diffusion was
    believed to be the primary cause of axialmixing in liquid phase.
    Monte Carlo Simulation of Kinetics of Ammonia Oxidative Decomposition over the Commercial
    Propylene Ammoxidation Catalyst (Mo-Bi)
    LUO Zhenghong, ZHAN Xiaoli, CHEN Fengqiu, YANG Yongrong
    2003, 11(1):  110-114.  doi:
    Abstract ( )   PDF (1439KB) ( )  
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    Monte Carlo method is applied to investigate the kinetics of ammonia oxidative
    decomposition overthe commercial propylene ammoxidation catalyst(Mo-Bi). The simulation is
    quite in agreement with experimentalresults. Monte Carlo simulation proves that the process
    of ammonia oxidation decomposition is a two-step reaction.
    Experimental Study on Vertical Dilute Phase Gas Conveying
    JING Shan, HUANG Kai, HU Qingyuan, WANG Jinfu, JIN Yong
    2003, 11(1):  115-120.  doi:
    Abstract ( )   PDF (1628KB) ( )  
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    An experimental study of vertical gas conveying of Geldart-D powder as a dilute phase is
    performed ina pipe of length 22 m and internal diameter 0.05 m using a fluidized blow tank
    at gas velocity ranging from 5 m.s-1to 13m.s-1 and loading ratio up to about 30. The
    characteristics of gas conveying, such as pressure drop, thechoking velocity and the
    minimum primary velocity of the fluidized blow tank, are discussed in detail.