SCI和EI收录∣中国化工学会会刊

Chinese Journal of Chemical Engineering ›› 2024, Vol. 74 ›› Issue (10): 83-91.DOI: 10.1016/j.cjche.2024.06.007

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Mixing characteristics of three-cylinder valve-controlled energy recovery device based on liquid piston

Zheng Sun1, Zean Chen1, Weian Li1, Yue Wang2,3, Jing Yang1   

  1. 1 School of Resources & Chemical Engineering, Sanming University, Sanming 365004, China;
    2 Chemical Engineering Research Center, School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072, China;
    3 State Key Laboratory of Chemical Engineering, Tianjin 300072, China
  • Received:2024-02-06 Revised:2024-05-05 Accepted:2024-06-11 Online:2024-07-06 Published:2024-10-28
  • Contact: Yue Wang,E-mail:tdwy75@tju.edu.cn;Jing Yang,E-mail:yjing90@163.com
  • Supported by:
    This research is supported by the Natural Science Foundation of Fujian Province (2023J011020), the Education Department of Fujian Province/Sanming University (JAT220348/B202202), and Sanming University (22YG12, PYT2202).

Mixing characteristics of three-cylinder valve-controlled energy recovery device based on liquid piston

Zheng Sun1, Zean Chen1, Weian Li1, Yue Wang2,3, Jing Yang1   

  1. 1 School of Resources & Chemical Engineering, Sanming University, Sanming 365004, China;
    2 Chemical Engineering Research Center, School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072, China;
    3 State Key Laboratory of Chemical Engineering, Tianjin 300072, China
  • 通讯作者: Yue Wang,E-mail:tdwy75@tju.edu.cn;Jing Yang,E-mail:yjing90@163.com
  • 基金资助:
    This research is supported by the Natural Science Foundation of Fujian Province (2023J011020), the Education Department of Fujian Province/Sanming University (JAT220348/B202202), and Sanming University (22YG12, PYT2202).

Abstract: The isobaric energy recovery device can significantly reduce the energy consumption of the seawater reverse osmosis system by recycling the residual pressure energy of high-pressure concentrated brine. Three-cylinder valve-controlled energy recovery device (TC-ERD) solves the fluid pulsation of traditional two-cylinder devices, but the use of a “liquid piston” exacerbates the mixing between brine and seawater. Herein, the evolutionary law of “liquid piston” and the relationship between volumetric mixing degree and operating conditions are explored. The results show that the “liquid piston” first axially expands and then gradually stabilizes, isolating the brine and seawater. Additionally, as long as the volume utilization ratio (UR) of the pressure exchange cylinder remains constant, there will not be much difference in the volumetric mixing degree after stabilization of the “liquid piston” (Vm-max) regardless of changes in the processing capacity (Q) and cycle time (T0). Therefore, the equation for Vm-max with respect to the operating parameters (Q, T0) is derived, which can not only predict the Vm-max of the TC-ERD, but also provide an empirical reference for the design of other valve-controlled devices with “liquid piston”. When the Vm-max is 6%, the efficiency of the TC-ERD at design conditions (30 m3·h-1, 5.0 MPa) is 97.53%.

Key words: Desalination, Energy, Recovery, Mixing, Liquid piston

摘要: The isobaric energy recovery device can significantly reduce the energy consumption of the seawater reverse osmosis system by recycling the residual pressure energy of high-pressure concentrated brine. Three-cylinder valve-controlled energy recovery device (TC-ERD) solves the fluid pulsation of traditional two-cylinder devices, but the use of a “liquid piston” exacerbates the mixing between brine and seawater. Herein, the evolutionary law of “liquid piston” and the relationship between volumetric mixing degree and operating conditions are explored. The results show that the “liquid piston” first axially expands and then gradually stabilizes, isolating the brine and seawater. Additionally, as long as the volume utilization ratio (UR) of the pressure exchange cylinder remains constant, there will not be much difference in the volumetric mixing degree after stabilization of the “liquid piston” (Vm-max) regardless of changes in the processing capacity (Q) and cycle time (T0). Therefore, the equation for Vm-max with respect to the operating parameters (Q, T0) is derived, which can not only predict the Vm-max of the TC-ERD, but also provide an empirical reference for the design of other valve-controlled devices with “liquid piston”. When the Vm-max is 6%, the efficiency of the TC-ERD at design conditions (30 m3·h-1, 5.0 MPa) is 97.53%.

关键词: Desalination, Energy, Recovery, Mixing, Liquid piston