SCI和EI收录∣中国化工学会会刊

Chinese Journal of Chemical Engineering ›› 2025, Vol. 81 ›› Issue (5): 219-231.DOI: 10.1016/j.cjche.2024.12.027

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A technological process for extracting vanadium from leaching solution of sodium roasting of vanadium slag by manganese salt pretreatment

Mengxia Liu1, Tao Jiang1, Jing Wen1, Zibi Fu2, Tangxia Yu1, Changqing Li1, Xinyu An1   

  1. 1. School of Metallurgy, Northeastern University, Shenyang 110819, China;
    2. State Key Laboratory of Vanadium and Titanium Resources Comprehensive Utilization, Panzhihua 617000, China
  • Received:2024-10-31 Revised:2024-12-12 Accepted:2024-12-24 Online:2025-03-20 Published:2025-05-28
  • Contact: Tao Jiang,E-mail:jiangt@smm.neu.edu.cn
  • Supported by:
    This work was financially supported by the National Natural Science Foundation of China (52204309, 52374300 and 52174277) and the Opening Foundation of State Key Laboratory of Vanadium and Titanium Resources Comprehensive Utilization, China (2022P4FZG11A).

A technological process for extracting vanadium from leaching solution of sodium roasting of vanadium slag by manganese salt pretreatment

Mengxia Liu1, Tao Jiang1, Jing Wen1, Zibi Fu2, Tangxia Yu1, Changqing Li1, Xinyu An1   

  1. 1. School of Metallurgy, Northeastern University, Shenyang 110819, China;
    2. State Key Laboratory of Vanadium and Titanium Resources Comprehensive Utilization, Panzhihua 617000, China
  • 通讯作者: Tao Jiang,E-mail:jiangt@smm.neu.edu.cn
  • 基金资助:
    This work was financially supported by the National Natural Science Foundation of China (52204309, 52374300 and 52174277) and the Opening Foundation of State Key Laboratory of Vanadium and Titanium Resources Comprehensive Utilization, China (2022P4FZG11A).

Abstract: The ammonium salt precipitation method is frequently utilized for extracting vanadium from the leaching solution obtained through sodium roasting of vanadium slag. However, Na+ and NH4+ ions in the vanadium precipitation solution can not be effectively separated, leading to a large amount of ammonia-nitrogen wastewater which is difficult to treat. In this study, the manganese salt pretreatment process is used to extract vanadium from a sodium roasting leaching solution, enabling the separation of vanadium and sodium. The vanadium extraction product of manganese salt is dissolved in acid to obtain vanadium-containing leaching solution, then vanadium is extracted by hydrolysis and vanadium precipitation, and V2O5 is obtained after impurity removal and calcination. The results show that the rate of vanadium extraction by manganese salt is 98.23%. The vanadium extraction product by manganese salt is Mn2V2O7, and its sodium content is only 0.167%. Additionally, the acid solubility of vanadium extraction products by manganese salt is 99.52%, and the vanadium precipitation rate of manganese vanadate solution is 92.34%. After the removal of manganese and calcination process, the purity of V2O5 product reached 97.73%, with a mere 0.64% loss of vanadium. The Mn2+ and NH4+ ions in the solution after vanadium precipitation are separated by precipitation method, which reduces the generation of ammonia-nitrogen wastewater. This is conducive to the green and sustainable development of the vanadium industry.

Key words: Sodium roasting leaching solution of vanadium slag, Manganese salt pretreatment, Acid dissolution, Vanadium precipitation by hydrolysis, V2O5

摘要: The ammonium salt precipitation method is frequently utilized for extracting vanadium from the leaching solution obtained through sodium roasting of vanadium slag. However, Na+ and NH4+ ions in the vanadium precipitation solution can not be effectively separated, leading to a large amount of ammonia-nitrogen wastewater which is difficult to treat. In this study, the manganese salt pretreatment process is used to extract vanadium from a sodium roasting leaching solution, enabling the separation of vanadium and sodium. The vanadium extraction product of manganese salt is dissolved in acid to obtain vanadium-containing leaching solution, then vanadium is extracted by hydrolysis and vanadium precipitation, and V2O5 is obtained after impurity removal and calcination. The results show that the rate of vanadium extraction by manganese salt is 98.23%. The vanadium extraction product by manganese salt is Mn2V2O7, and its sodium content is only 0.167%. Additionally, the acid solubility of vanadium extraction products by manganese salt is 99.52%, and the vanadium precipitation rate of manganese vanadate solution is 92.34%. After the removal of manganese and calcination process, the purity of V2O5 product reached 97.73%, with a mere 0.64% loss of vanadium. The Mn2+ and NH4+ ions in the solution after vanadium precipitation are separated by precipitation method, which reduces the generation of ammonia-nitrogen wastewater. This is conducive to the green and sustainable development of the vanadium industry.

关键词: Sodium roasting leaching solution of vanadium slag, Manganese salt pretreatment, Acid dissolution, Vanadium precipitation by hydrolysis, V2O5