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SCI和EI收录∣中国化工学会会刊
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Table of Content
28 February 2002, Volume 10 Issue 1
    RESEARCH PAPERS
    Experimental and Numerical Investigations of Single Drop Mass Transfer in Solvent
    Extraction Systems with Resistance in Both Phases
    LI Tianwen, MAO Zaisha, CHEN Jiayong, FEI Weiyang
    2002, 10(1):  1-14.  doi:
    Abstract ( )   PDF (4083KB) ( )  
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    Numerical simulation of transient mass transfer to a single drop controlled by the internal
    resistance or by the resistance in both phases was mathematically formulated and simulated
    in a boundary-fitted orthogonal coordinate system. The simulated results on the transient
    mass transfer dominated by the internal resistance are in good agreement with the Newman
    and Kronig-Brink models for drops with low Reynolds number. When the drop Reynolds number
    is up to 200, the mass transfer coefficient from numerical simulation is very low as
    compared with the Handlos-Baron model. The cases with mass transfer resistance residing in
    both the continuous and drop phases were simulated successfully and compared with the
    experimental data in three extraction systems recommended by European Confederation of
    Chemical Engineering (EFCE). For single drops with Re < 200, the numerically predicted
    values of the extraction fraction and overall mass transfer coefficient are in reasonable
    coincidence with the experimental data. It is concluded that the numerical simulation can
    be resorted in some cases of solvent extraction for conducting numerical experiments and
    parametric study. Nevertheless, for better resolution as higher Reynolds number drops are
    simulated, more sophisticated techniques should be developed and incorporated to deal with
    the large deformation and transient shape oscillation as well as possible Marangoni effect.
    Numerical Simulation of the Whole Three-Dimensional Flow in a Stirred Tank with Anisotropic
    Algebraic Stress Model
    SUN Haiyan, WANG Weijing, MAO Zaisha
    2002, 10(1):  15-24.  doi:
    Abstract ( )   PDF (2938KB) ( )  
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    In accordance to the anisotropic feature of turbulent flow, an anisotropic algebraic stress
    model is adopted to predict the turbulent flow field and turbulent characteristics
    generated by a Rushton disc turbine with the improved inner-outer iterative procedure. The
    predicted turbulent flow is compared with experimental data and the simulation by the
    standard κ-ε turbulence model. The anisotropic algebraic stress model is found to give
    better prediction than the standard κ-e turbulence model. The predicted turbulent flow
    field is in accordance to experimental data and the trend of the turbulence intensity can
    be effectively reflected in the simulation. The distribution of turbulent shear rate in the
    stirred tanks was simulated with the established numerical procedure.
    Solvent Extraction of Alkaline Earth Metals with Alkylphosphorus Acids
    XU Xin, ZHU Tun
    2002, 10(1):  25-32.  doi:
    Abstract ( )   PDF (2187KB) ( )  
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    Solvent extraction equilibria of four main alkaline earth metals (magnesium, calcium,
    strontium and barium) with di(2-ethylhexyl) phosphoric acid (DEHPA), 2-ethylhexyl
    phosphonic acid mono-(2-ethylhexyl) ester,di(2,4,4-tri-methylpentyl) phosphinic acid and IR
    spectra of the extracts have been studied. The selectivity order is dependent on the e/r
    value and hydration energy of the metal ions. The minor shift of the P-O in IR absorption
    of the alkaline earth metal extracts indicates that the interaction between the metal ions
    and P-O is much weaker for alkaline earth metals than for transitional metals. The
    distribution of the four alkaline earth elements between aqueous solutions and solutions of
    DEHPA and neutral organophosphorus compounds, tri-n-butyl phosphate (TBP) or tri-octyl
    phosphine oxide (TOPO) in kerosene have been determined at varying ratio of TBP or TOPO to
    DEHPA and the positive synergism is observed. The synergic effect is explained by using IR
    spectra of the loaded organic phase.
    Studies on the Extraction of Gold (Ⅰ) Cyanide by Quaternary Ammonium Salt Using 198Au as
    Tracer
    ZHANG Tianxi, ZHOU Weijin, GAO Hongcheng, CHEN Jing, WU Jinguang
    2002, 10(1):  33-38.  doi:
    Abstract ( )   PDF (1858KB) ( )  
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    The solvent extraction of KAu(CN)2 from alkaline solution by quaternary ammonium salts
    (trialkylmethylammonium chloride or cetyltrimethylammonium bromide) was investigated by
    means of 198Au radioactive tracer method. Various parameters, such as the gold (Ⅰ)
    concentration in aqueous phase, the modifier, emulsification at the interface of two
    phases, and phase ratio used in the extraction of gold (Ⅰ) were studied. The results
    demonstrate that almost all gold (Ⅰ) in the aqueous phase was practically extracted into
    the organic phase. The water content in the organic phase decreased significantly with
    increase of gold (Ⅰ) concentration using long chain alcohol as modifier, in contrast with
    the system with tributyl phosphate (TBP) as modifier. Emulsification at the interface of
    two phases decreases with an increase of modifier concentration in the organic phase or
    with the addition of a small amount of lysozyme into the aqueous phase. The method with
    198Au tracer can be directly used to determine the Au(Ⅰ) concentration both in aqueous and
    organic phases, which is especially suitable for the low concentration of Au(Ⅰ).
    A Novel Surface Aeration Configuration for Improving Gas-Liquid Mass Transfer
    YU Gengzhi, MAO Zaisha, WANG Rong
    2002, 10(1):  39-44.  doi:
    Abstract ( )   PDF (2090KB) ( )  
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    A novel surface aeration configuration featured with a self-rotating and floating baffle
    (SRFB) and a Rnshton disk turbine (DT) with a perforated disk has been developed. The SRFB,
    consisted of 12 fan blades twisted by an angle of 30° to the horizontal plane, is
    incorporated onto the impeller shaft to improve gas entrainment, bubble breakup, mixing in
    a φ154 mm agitated vessel. This new configuration is compared to the conventional DT
    surface aeration experimentally. The results suggest that the critical impeller speed for
    onset of gas entrainment is lower for the new configuration and it demands greater power
    consumption. Moreover, the SRFB system produces 30%-68% higher volumetric mass transfer
    coefficient per unit power input than that obtained in the conventional DT surface aerator
    under the same operation conditions.
    Preliminary Exploration of the Reactor Configuration for Hydroformylation of 1-Dodecene
    Catalyzed by Water Soluble Rhodium Complex
    MAO Zaisha, BI Xinyan, YU Gengzhi, ZHANG Yongqiang, YANG Chao, WANG Rong
    2002, 10(1):  45-51.  doi:
    Abstract ( )   PDF (2306KB) ( )  
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    Hydroformylation of 1-dodecene was studied in a biphasic system using water-soluble rhodium
    complex [RhCl(CO)(TPPTS)2] as catalyst in the presence of cetyl trimethyl ammonium bromide
    as surfactant to enhance the reaction rate. Efforts were devoted to improve the performance
    of hydroformylation by exploring reactor configuration which enhanced the mixing,
    dispersion and interphase mass transfer. Experiments were carried out in a 0.5 L autoclave
    at the total pressure of 1.1 MPa and temperature from 363 K to 373 K. Several surface
    aeration configurations were tested, and higher hydroformylation rate with higher
    normal/branched aldehyde ratio produced were achieved. The experiences suggest that
    improved reactor configuration by taking reaction engineering measures is beneficial to
    better process economy in alkene hydroformylation.
    Troubleshooting Distillation Column by Gamma Ray Scanning Technique
    BAO Xiaojun, WEI Weishen, LIU Yansheng, SHI Gang, SHEN Fu
    2002, 10(1):  52-55.  doi:
    Abstract ( )   PDF (1178KB) ( )  
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    A digitally controlled three-dimensional gamma-scanning apparatus was developed and used to
    troubleshoot distillation column in the present investigation. In a 140 mm (ID) model
    column, various malfunctional phenomena, both rate and process related conditions and
    structural problems, which may be frequently encountered in the operation of tray and
    packing columns, were experimentally simulated and tested with the developed scanning
    system. The experimental results showed that the scanning spectra can fairly reflect the
    simulated phenomena.The salient feature of the scanning apparatus lies in that it
    integrates the so called grid scan and computer-assisted tomography scan in a single
    system. It was confirmed that the gamma-scanning technique can serve as an important on-
    line troubleshooting and maintenance tool.
    Thermodynamic Study on the Catalytic Partial Oxidation of Methane to Syngas
    Xn Jian, WEI Weisheng, BAO Xiaojun
    2002, 10(1):  56-62.  doi:
    Abstract ( )   PDF (2121KB) ( )  
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    The catalytic partial oxidation of methane to syngas (CO+H2) has been simulated
    thermodynamically with the advanced process simulator PRO/Ⅱ. The influences of
    temperature, pressure, CH4/O2 ratio and steam addition in feed gas on the conversion of CH4
    selectively to syngas and heat duty required were investigated, and their effects on carbon
    formation were also discussed. The simulation results were in good agreement with the
    literature data taken from a spouted bed reactor.
    Activity of Catalyst for Liquid Phase Methanol Synthesis
    WANG Yuefa, Janez Levec
    2002, 10(1):  63-69.  doi:
    Abstract ( )   PDF (2447KB) ( )  
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    The effects of reduction procedure, reaction temperature and composition of feed gas on the
    activity of a CuO-ZnO-Al2O3 catalyst for liquid phase methanol synthesis were studied. An
    optimized procedure different from conventional ones was developed to obtain higher
    activity and better stability of the catalyst. Both CO and CO2 in the feed gas were found
    to be necessary to maintain the activity of catalyst in the synthesis process.Reaction
    temperature was limited up to 523 K, otherwise the catalyst will be deactivated rapidly.
    Experimental results show that the catalyst deactivation is caused by sintering and
    fouling, and the effects of CO and CO2 on the catalyst activity are also investigated. The
    experimental results indicate that the formation of water in the methanol synthesis is
    negligible when the feed gas contains both CO and CO2. The mechanism for liquid-phase
    methanol synthesis was discussed and it differed slightly from that for gas-phase
    synthesis.
    Experimental Study on Gas-Solid Mass Transfer in Circulating Fluidized Beds
    WANG Linna, ZHANG Ling, JIN Dongjie, LI Jinghai
    2002, 10(1):  70-76.  doi:
    Abstract ( )   PDF (2219KB) ( )  
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    This study is devoted to gas-solid mass transfer behavior in heterogeneous two-phase flow.
    Experiments were carried out in a cold circulating fluidized bed of 3.0 m in height and 72
    mm in diameter with naphthalene particles. Axial and radial distributions of sublimated
    naphthalene concentration in air were measured with an online concentration monitoring
    system HP GC-MS. Mass transfer coefficients were obtained under various operating
    conditions, showing that heterogeneous flow structure strongly influences the axial and
    radial profiles of mass transfer coefficients. In the bottom dense region, mass transfer
    rate is high due to intensive dynamic behavior and higher relative slip velocity between
    gas and clusters. In the middle transition region and the upper dilute region, as a result
    of low mass transfer driving force and the influence of flow structure, mass transfer rate
    distribution becomes non-uniform. In conclusion, among the operating parameters influencing
    mass transfer coefficients, the superficial gas velocity is the most important factor and
    the solid circulation rate should be also taken into account.
    Pseudo-Fluid Simulation of Transient Behaviors in a CFB Riser
    WANGWei, LI Youchu
    2002, 10(1):  77-83.  doi:
    Abstract ( )   PDF (2301KB) ( )  
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    The kinetic theory of granular flow (KTGF) is modified to fit the Einstein’s equation for
    effective viscosity of dilute flow. A pseudo-fluid approach based on this modified KTGF is
    used to simulate the dynamic formation and dissipation of clusters in a circulating
    fluidized bed riser. The agglomeration of particles reduces slip velocity within particle
    clusters, and hence results in two reverse trends: discrete particles are lifted by air
    while particle clusters fall down along the wall. The dynamic equilibrium of these two
    types of motion leads to the characteristic sigmoid profile of solid concentration along
    the longitudinal direction. The predicted solid velocity,lateral and longitudinal profiles
    of solid volume fraction and annulus thickness are in reasonable agreement with
    experimental results.
    Continuous Degradation of Chitosan in a Convoluted Fibrous Bed Bioreactor with Immobilized
    Trichoderma reesei
    WU Mianbin, XIA Liming, CEN Peilin
    2002, 10(1):  84-88.  doi:
    Abstract ( )   PDF (1664KB) ( )  
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    Continuous hydrolysis of chitosan was performed in a convoluted fibrous bed bioreactor
    (CFBB) with immobilized T. reesei. At dilution rate of 0.4 d-1 and substrate concentration
    of 2%(mass vs. volume), the average degree of polymerization of hydrolysate can be kept at
    1.25-1.35, which can be easily regulated by changing dilution rate or inlet chitosan
    concentration.
    Calculation of Empirical and True Maintenance Coefficients by Flux Balance Analysis
    Ma Hongwu, Zhao Xueming, Guo Xiaofeng
    2002, 10(1):  89-92.  doi:
    Abstract ( )   PDF (1101KB) ( )  
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    The stoichiometric matrix of a simplified metabolic network in Bacillus Subtillis was
    constructed from the flux balance equations, which were used for reconciliation of the
    measured rates and determination of the inner metabolic rates. Thus more reliable results
    of the true and empirical maintenance coefficients were obtained. The true maintenance
    coefficient is linearly related to the specific growth rate and changes with the P/O ratio.
    The measured biomass yield of adenosine triphosphate(ATP) is also linearly related to the
    P/O ratio.
    Numerical Investigation of a New Method for Reducing Bends Erosion from Particles Impacts
    YAO Jun, EAN Jianren, CEN Kefa
    2002, 10(1):  93-101.  doi:
    Abstract ( )   PDF (2646KB) ( )  
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    The present paper intends to introduce a new method for reducing bends erosion from
    particles impacts:the ribbed bend erosion protection method. Ribs are evenly fixed in the
    range of 20°-80° on the inner-wall of inside 90° bend and the bend (including ribs) is
    made of medium carbon steel. Three-dimensional numerical work is performed and the result
    shows satisfactory agreement with the experimental measurement. Numerical simulation
    studies the characteristics of axial gas flow along the bend and secondary flow at cross
    section. Detailed analyses involving the impact velocity and incidence angle of particle-
    metal (either particle-rib or particle-duct) impact unveil the mechanism of the anti-
    erosion effect. As a result, predications achieve that the average erosion rate of the
    ribbed bends is only a third of the bare bend under test conditions and rectangle ribs
    possess higher anti-erosion effect than square ribs, while the wear distribution pattern
    remains unchanged after adding ribs onto the bend. All results confirm that the ribbed bend
    erosion protection method is a simple and effective method for reducing bends erosion from
    particles impacts.
    Sorption of Acid Dyes onto Silica Modified with Cetyltrimethylammonium Cations
    Tahir Imran Qureshi, Dong-Ik Song, Young-Woong Jeon, Young-Sup Lee
    2002, 10(1):  102-108.  doi:
    Abstract ( )   PDF (2352KB) ( )  
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    The sorption behavior of acid dyes onto cetyltrimethylammonium bromide (CTAB)- modified
    silica as a function of pH in the aqueous medium was studied. Single- and multi-solute
    sorption equilibria of orange Ⅱ(OR),phenol red (PR) and Eriochrome Black T (EBT) were
    studied at pH 3, unbuffered water pH and pH 11. Sorption behavior of EBT could not be
    conducted at pH 3 due to its aggregation in acidic medium. All the reaction
    conditions,experimental protocols and techniques remained the same throughout the sorption
    process. Sorption isotherms for single-solute system were fitted by the Langmuir model,
    while Langmuir competitive model (LCM) and the ideal adsorbed solution theory (IAST)
    coupled with Langmuir model (IAST/Langmuir) were used for the prediction of multisolute
    competitive sorption. Sorption affinities influenced by the factors like physical
    interactive forces between the molecules of CTA on silica and sorbate, structural
    limitations of the dyes based on their geometrical arrangement were investigated. Sorption
    affinity of OR was found to be higher than that of EBT and PR at all the pH values
    investigated. Magnitude of the sorption capacities was observed to be higher in acidic
    medium but lower in alkaline medium. Trends of the sorption affinities in multisolute
    system were similar to those in single-solute system but magnitude of the sorption
    capacities was significantly reduced due to the prevailing competition among the sorbates.
    RESEARCH NOTES
    Effects of Surfactant on Zinc Recovery by Solvent Extraction during Leaching in HCl-FeCl3
    Solution
    LU Lizhu, KANG Xiaohong, XIE Huiqin
    2002, 10(1):  109-111.  doi:
    Abstract ( )   PDF (915KB) ( )  
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    The effects of surfactant on the solvent extraction in leaching sphalerite were
    investigated. It is found that sodium dodecyl sulfonate is the effective surfactant in
    improving the zinc recovery from sphalerite in the aqueous FeCla-HCl-tetrachloroethylene
    system. Through the measurements of surface tension and viscosity of the sphalerite slurry
    modified with different surfactants, it is concluded that sodium dodecyl sulfonate in the
    concentration range of 0.05 to 0.2g@L-1 can improve the viscosity of sphalerite slurry in
    the water, decrease the surface tension of leaching solution, prevent the aggregation of
    ore particles, and give very high zinc extraction .
    Synergistic Extraction of Gallium from Sulfate Solution
    DENG Tong, HUANG Lijuan, FU Li
    2002, 10(1):  112-115.  doi:
    Abstract ( )   PDF (992KB) ( )  
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    A novel extractant mixture, di-2-ethylhexyl phosphate (DEHPA) plus HX, was proposed and
    tested for recovering gallium from sulfate solution. It was found that the extraction
    capacity of DEPHA for gallium from sulfate solution could be enhanced significantly due to
    the synergistic effect of acidic extractant HX. Gallium extraction is negligible below pH 0
    and highly sensitive to pH of aqueous phase in the range from 0 to 1, and satisfactory
    extraction can be gained at pH>1. More than 96% Ga extraction was obtained using 15% DEHPA
    plus 2% HX. Although Fe (Ⅲ) was found to be extracted preferentially to Ga (Ⅲ), effective
    extraction of Ga (Ⅲ) was possible by reducing ferric to the ferrous state prior to
    extraction. A loaded organic phase containing 0.48g. L-1 Ga could be produced from solution
    of 0.12g@L-1 Ga at A/O ratio of 4: 1 via three mixer-settler operation stages.Gallium was
    stripped quantitatively from the loaded organic phase with 1.5 mol@L-1 of sulfuric acid.
    A Combination of Varying Column Pressure and Total Reflux-Total Efflux in Batch
    Distillation Operation
    ZHANG Weijiang, QU Hongmei, BAI Peng, SUN Xinghua, YU Guocong
    2002, 10(1):  116-118.  doi:
    Abstract ( )   PDF (944KB) ( )  
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    A novel operation of batch distillation-ombination of varying column pressure and total
    reflux-total efflux is studied experimentally. In the operation, the product is accumulated
    at the top of the column under total reflux and then drained off completely, and the column
    pressure is varying in the whole process. This process has been industrialized successfully
    with large profits. The conventional mode of batch distillation is improved by this method
    effectively: the separation efficiency and the yield of product are increased greatly, the
    operation time is shortened and the production cost is cut down. Moreover, the amount of
    condensation water is decreased and the over-high reboiler temperature is lowered.
    Local Gas Phase Flow Characteristics of a Gas-Liquid-Solid Three-Phase Reversed Flow Jet
    Loop Reactor
    WEN Jianping, ZHOU Huai, CHEN Yunlin
    2002, 10(1):  119-122.  doi:
    Abstract ( )   PDF (928KB) ( )  
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    The local gas-phase flow characteristics such as local gas holdup (εs), local bubble
    velocity (Vb) and local bubble mean diameter (db) at a specified point in a gas-liquid-
    solid three-phase reversed flow jet loop reactor was experimentally investigated by a five
    -point conductivity probe. The effects of gas jet flow rate, liquid jet flow rate, solid
    loading, nozzle dianeter and axial position on the local εg, Vb and db profiles were
    discussed. The presence of solids at low solid concentrations not only increased the local
    eg and Vb, but also decreased the local db. The optimum solid loading for the maximum local
    εg and Vb together with the minimum local db was 0.16 × 10-3 m3,corresponding to a solid
    volume fraction, εs = 2.5%.
    Sorption Recovery of Gold Thiosulphate Complexes
    A. G. Kholmogorov, O. N. Kononova, G. L. Pashkov, Y. S. Kononov
    2002, 10(1):  123-127.  doi:
    Abstract ( )   PDF (1558KB) ( )  
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    The gold sorption from thiosulphate solutions on carbon sorbents and on anion exchangers
    was studied.It was shown that the anion exchangers AV-17-10P and AP-100 are the most
    effective and selective at pH=5-8.These anion exchangers can be recommended for the gold
    recovery from the industrial solutions.
    Treatment of Landfill Leachate by Fenton Oxidation Process
    ZHANG Hui, HUANG Chin-Pao
    2002, 10(1):  128-131.  doi:
    Abstract ( )   PDF (1188KB) ( )  
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    Central composite design (CCD), the most popular design of response surface methodology
    (RSM),was employed to investigate the effect of total organic carbon(TOC) ratio of high
    molecular weight organic matter (HMW) to low molecular weight organic matter (LMW), the LMW
    strength and molar ratio of hydrogen peroxide to ferrous ion on landfill leachate treatment
    by Fenton process. Based on the experimental data, a response surface quadratic model in
    terms of actual factors was obtained through analysis of variance (ANOVA). The model showed
    that TOC removal increased with the increase of HMW to LMW ratio and the decrease of LMW
    strength. There existed an optimal hydrogen peroxide to ferrous ion molar ratio for TOC
    removal.
    Effects of PVA and PEG on pH Dependent Shear Yield Stress of Concentrated Alumina
    Suspensions
    ZENG Renjie, B. RAND
    2002, 10(1):  132-133.  doi:
    Abstract ( )   PDF (727KB) ( )  
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    The pH dependence of the extrapolated shear yield stress for Alcoa A16 α-Al2O3 suspensions
    at the powder volume fraction of 0.27 with and without addition of both polyvinyl alcohol
    (PVA) and polyethylene glycol (PEG) each at fixed 0.18% of the powder mass was studied.
    With the polymer added, the full deflocculation of the suspension shifts from about pH=-4
    to around pH=1.5, at which the minimum value of shear yield stress is higher than that at
    pH=4. The addition of both PVA and PEG was found to prevent the filter cake from cracking.