SCI和EI收录∣中国化工学会会刊

Chinese Journal of Chemical Engineering ›› 2024, Vol. 66 ›› Issue (2): 167-179.DOI: 10.1016/j.cjche.2023.09.010

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Operational optimization of copper flotation process based on the weighted Gaussian process regression and index-oriented adaptive differential evolution algorithm

Zhiqiang Wang1, Dakuo He1,2, Haotian Nie1   

  1. 1. College of Information Science and Engineering, Northeastern University, Shenyang 110004, China;
    2. State Key Laboratory of Synthetical Automation for Process Industries, Northeastern University, Shenyang 110004, China
  • Received:2022-09-30 Revised:2023-09-19 Online:2024-04-20 Published:2024-02-28
  • Contact: Dakuo He,E-mail:hedakuo@ise.neu.edu.cn
  • Supported by:
    This work was supported in part by the National Key Research and Development Program of China (2021YFC2902703) and the National Natural Science Foundation of China (62173078, 61773105, 61533007, 61873049, 61873053, 61703085 and 61374147).

Operational optimization of copper flotation process based on the weighted Gaussian process regression and index-oriented adaptive differential evolution algorithm

Zhiqiang Wang1, Dakuo He1,2, Haotian Nie1   

  1. 1. College of Information Science and Engineering, Northeastern University, Shenyang 110004, China;
    2. State Key Laboratory of Synthetical Automation for Process Industries, Northeastern University, Shenyang 110004, China
  • 通讯作者: Dakuo He,E-mail:hedakuo@ise.neu.edu.cn
  • 基金资助:
    This work was supported in part by the National Key Research and Development Program of China (2021YFC2902703) and the National Natural Science Foundation of China (62173078, 61773105, 61533007, 61873049, 61873053, 61703085 and 61374147).

Abstract: Concentrate copper grade (CCG) is one of the important production indicators of copper flotation processes, and keeping the CCG at the set value is of great significance to the economic benefit of copper flotation industrial processes. This paper addresses the fluctuation problem of CCG through an operational optimization method. Firstly, a density-based affinity propagationalgorithm is proposed so that more ideal working condition categories can be obtained for the complex raw ore properties. Next, a Bayesian network (BN) is applied to explore the relationship between the operational variables and the CCG. Based on the analysis results of BN, a weighted Gaussian process regression model is constructed to predict the CCG that a higher prediction accuracy can be obtained. To ensure the predicted CCG is close to the set value with a smaller magnitude of the operation adjustments and a smaller uncertainty of the prediction results, an index-oriented adaptive differential evolution (IOADE) algorithm is proposed, and the convergence performance of IOADE is superior to the traditional differential evolutionand adaptive differential evolutionmethods. Finally, the effectiveness and feasibility of the proposed methods are verified by the experiments on a copper flotation industrial process.

Key words: Weighted Gaussian process regression, Index-oriented adaptive differential evolution, Operational optimization, Copper flotation process

摘要: Concentrate copper grade (CCG) is one of the important production indicators of copper flotation processes, and keeping the CCG at the set value is of great significance to the economic benefit of copper flotation industrial processes. This paper addresses the fluctuation problem of CCG through an operational optimization method. Firstly, a density-based affinity propagationalgorithm is proposed so that more ideal working condition categories can be obtained for the complex raw ore properties. Next, a Bayesian network (BN) is applied to explore the relationship between the operational variables and the CCG. Based on the analysis results of BN, a weighted Gaussian process regression model is constructed to predict the CCG that a higher prediction accuracy can be obtained. To ensure the predicted CCG is close to the set value with a smaller magnitude of the operation adjustments and a smaller uncertainty of the prediction results, an index-oriented adaptive differential evolution (IOADE) algorithm is proposed, and the convergence performance of IOADE is superior to the traditional differential evolutionand adaptive differential evolutionmethods. Finally, the effectiveness and feasibility of the proposed methods are verified by the experiments on a copper flotation industrial process.

关键词: Weighted Gaussian process regression, Index-oriented adaptive differential evolution, Operational optimization, Copper flotation process