SCI和EI收录∣中国化工学会会刊

Chinese Journal of Chemical Engineering ›› 2025, Vol. 83 ›› Issue (7): 254-265.DOI: 10.1016/j.cjche.2025.02.037

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Method and theory for optimising ash-fusion characteristics in high-aluminium coal ash via coal blending technology

Baoliang Xia1, Lirui Mao1, Hanxu Li1, Chengli Wu1, Facun Jiao1,2   

  1. 1 School of Chemical and Blasting Engineering, Anhui University of Science and Technology, Huainan 232001, China;
    2 Anhui Provincial Institute of Modern Coal Processing Technology, Anhui University of Science and Technology Huainan 232001, China
  • Received:2024-11-12 Revised:2024-12-18 Accepted:2025-02-19 Online:2025-07-28 Published:2025-07-28
  • Contact: Lirui Mao,E-mail:maolirui123@163.com;Facun Jiao,E-mail:fcjiao@aust.edu.cn
  • Supported by:
    The completion of this work and related results received support from the National Natural Science Foundation of China (22408004), the Scientific Research Foundation for the Introduction of Talent, Anhui University of Science and Technology (2023yjrc90), the Fundamental Research Funds of the AUST (2024JBQN0015), and the Open Research Fund Program of Anhui Provincial Institute of Modern Coal Processing Technology, Anhui University of Science and Technology (MTY202302).

Method and theory for optimising ash-fusion characteristics in high-aluminium coal ash via coal blending technology

Baoliang Xia1, Lirui Mao1, Hanxu Li1, Chengli Wu1, Facun Jiao1,2   

  1. 1 School of Chemical and Blasting Engineering, Anhui University of Science and Technology, Huainan 232001, China;
    2 Anhui Provincial Institute of Modern Coal Processing Technology, Anhui University of Science and Technology Huainan 232001, China
  • 通讯作者: Lirui Mao,E-mail:maolirui123@163.com;Facun Jiao,E-mail:fcjiao@aust.edu.cn
  • 基金资助:
    The completion of this work and related results received support from the National Natural Science Foundation of China (22408004), the Scientific Research Foundation for the Introduction of Talent, Anhui University of Science and Technology (2023yjrc90), the Fundamental Research Funds of the AUST (2024JBQN0015), and the Open Research Fund Program of Anhui Provincial Institute of Modern Coal Processing Technology, Anhui University of Science and Technology (MTY202302).

Abstract: China has abundant resources of high-alumina coal (HAC). However, its application as a raw gasification material is limited owing to high ash-fusion characteristics. For overcoming the limitation, this study employed Xinjiang coal (XJ), having a low ash fusion temperature, to improve the ash fusibility and viscosity of high-alumina Jungar coal (JG). The evolution of Al-containing phases and structures during mixed ash melting were investigated based on XRD, XPS, 27Al NMR, high-temperature stage microscopy (HTSM), and thermodynamic simulations. An increase in the XJ mass ratio resulted in the transformation of gehlenite to anorthite and mullite, producing more amorphous materials at high temperature. These phenomena were manifested at a microscopic imaging as an increase in the number of reaction/melting sites and their area expansion rate, as well as a decrease in ash area shrinkage and melting temperature. Moreover, the introduction of XJ altered the aluminaeoxygen network, reducing the binding to the silicaoxygen network and converting some [AlO6]9- to [AlO4]5- as the relative concentration of O2- and O- increases. Consequently, the decrease in the stability of the aluminate structure improves the AFT and viscosity. Based on these results, a mechanism to improve the ash fusion characteristics of HAC based on coal blending is proposed.

Key words: High-aluminium coals, Ash-fusion characteristics, Coal blending, Solid-liquid transformation, Situ melting process, Aluminosilicate structural

摘要: China has abundant resources of high-alumina coal (HAC). However, its application as a raw gasification material is limited owing to high ash-fusion characteristics. For overcoming the limitation, this study employed Xinjiang coal (XJ), having a low ash fusion temperature, to improve the ash fusibility and viscosity of high-alumina Jungar coal (JG). The evolution of Al-containing phases and structures during mixed ash melting were investigated based on XRD, XPS, 27Al NMR, high-temperature stage microscopy (HTSM), and thermodynamic simulations. An increase in the XJ mass ratio resulted in the transformation of gehlenite to anorthite and mullite, producing more amorphous materials at high temperature. These phenomena were manifested at a microscopic imaging as an increase in the number of reaction/melting sites and their area expansion rate, as well as a decrease in ash area shrinkage and melting temperature. Moreover, the introduction of XJ altered the aluminaeoxygen network, reducing the binding to the silicaoxygen network and converting some [AlO6]9- to [AlO4]5- as the relative concentration of O2- and O- increases. Consequently, the decrease in the stability of the aluminate structure improves the AFT and viscosity. Based on these results, a mechanism to improve the ash fusion characteristics of HAC based on coal blending is proposed.

关键词: High-aluminium coals, Ash-fusion characteristics, Coal blending, Solid-liquid transformation, Situ melting process, Aluminosilicate structural