SCI和EI收录∣中国化工学会会刊

Chinese Journal of Chemical Engineering ›› 2024, Vol. 74 ›› Issue (10): 175-189.DOI: 10.1016/j.cjche.2024.06.016

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Simulation of fixed-bed adsorption process considering particle size distribution

Zhaoyuan Zhang1, Yidan Shu1,2   

  1. 1 School of Materials Science and Engineering, Sun Yat-sen University, Guangzhou 510275, China;
    2 The Key Laboratory of Low-carbon Chemistry & Energy Conservation of Guangdong Province, Guangzhou 510275, China
  • Received:2023-11-26 Revised:2024-06-23 Accepted:2024-06-24 Online:2024-07-29 Published:2024-10-28
  • Contact: Yidan Shu,E-mail:shuyd@mail.sysu.edu.cn
  • Supported by:
    Financial support from the National Natural Science Foundation of China (21706075) and Guangzhou Municipal Science and Technology Project (202201011269).

Simulation of fixed-bed adsorption process considering particle size distribution

Zhaoyuan Zhang1, Yidan Shu1,2   

  1. 1 School of Materials Science and Engineering, Sun Yat-sen University, Guangzhou 510275, China;
    2 The Key Laboratory of Low-carbon Chemistry & Energy Conservation of Guangdong Province, Guangzhou 510275, China
  • 通讯作者: Yidan Shu,E-mail:shuyd@mail.sysu.edu.cn
  • 基金资助:
    Financial support from the National Natural Science Foundation of China (21706075) and Guangzhou Municipal Science and Technology Project (202201011269).

Abstract: The distribution of adsorbent particle sizes typically has a significant impact on adsorption performance. Most fixed-bed adsorption studies adopt the assumption of average particle size to simplify the adsorption model, but this does not eliminate the deviation between experiments and simulations caused by particle size distribution in practice. In this study, the population balance equation (PBE) and fixed-bed adsorption kinetics model were combined to simulate the adsorption process in a fixed-bed reactor, modeling the distribution of adsorbate uptake over time on adsorbent particles of different sizes. We integrated and optimized the PBE and fixed-bed mass transfer model in the algorithm, and the resulting combined model adopts a variable time step size, which can achieve a balance between computational efficiency and error while ensuring computational convergence. By slicing the model in the spatial dimension, multiple sets of PBE can be calculated in parallel, improving computational efficiency. The adsorption process of single-component and multi-component CO2/CH4/N2 on 4A zeolite without binder was simulated, and the influence of adsorbent particle size distribution was analyzed. Simulation results show that the assumption of average adsorbent particle size, which was commonly made in published work, will underestimate the time required for adsorbates to break through the fixed bed compared with the assumption of uniform adsorbent particle size. This model helps to consider the impact of adsorbent particle size distribution on the adsorption process, thereby improving the prediction accuracy of adsorbent performance.

Key words: Population balance equation, Particle size distribution, Fixed-bed adsorption

摘要: The distribution of adsorbent particle sizes typically has a significant impact on adsorption performance. Most fixed-bed adsorption studies adopt the assumption of average particle size to simplify the adsorption model, but this does not eliminate the deviation between experiments and simulations caused by particle size distribution in practice. In this study, the population balance equation (PBE) and fixed-bed adsorption kinetics model were combined to simulate the adsorption process in a fixed-bed reactor, modeling the distribution of adsorbate uptake over time on adsorbent particles of different sizes. We integrated and optimized the PBE and fixed-bed mass transfer model in the algorithm, and the resulting combined model adopts a variable time step size, which can achieve a balance between computational efficiency and error while ensuring computational convergence. By slicing the model in the spatial dimension, multiple sets of PBE can be calculated in parallel, improving computational efficiency. The adsorption process of single-component and multi-component CO2/CH4/N2 on 4A zeolite without binder was simulated, and the influence of adsorbent particle size distribution was analyzed. Simulation results show that the assumption of average adsorbent particle size, which was commonly made in published work, will underestimate the time required for adsorbates to break through the fixed bed compared with the assumption of uniform adsorbent particle size. This model helps to consider the impact of adsorbent particle size distribution on the adsorption process, thereby improving the prediction accuracy of adsorbent performance.

关键词: Population balance equation, Particle size distribution, Fixed-bed adsorption