Influences of fluid physical properties, solid particles, and operating conditions on the hydrodynamics in slurry reactors

doi:10.1016/j.cjche.2021.03.045

Chinese Journal of Chemical Engineering ›› 2022, Vol. 44 ›› Issue (4): 51-71.DOI: 10.1016/j.cjche.2021.03.045

Influences of fluid physical properties, solid particles, and operating conditions on the hydrodynamics in slurry reactors

He Yang^1,2,5, Aqiang Chen^1,2,3, Shujun Geng^1,2,3, Jingcai Cheng^2,4,5, Fei Gao⁶, Qingshan Huang^1,2,3,4,5, Chao Yang^1,2,3,4,5

1 Key Laboratory of Biofuels, Qingdao Institute of Bioenergy and Bioprocess Technology (QIBEBT), Chinese Academy of Sciences (CAS), Qingdao 266101, China;
2 Dalian National Laboratory for Clean Energy (DNL), Dalian 116023, China;
3 Synthetic Biology Technology Innovation Center of Shandong Province, Qingdao 266101, China;
4 Key Laboratory of Green Process and Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, China;
5 School of Chemical Engineering, University of Chinese Academy of Sciences, Beijing 100080, China;
6 Petrochemical Research Institute, China National Petroleum Corporation (CNPC), Beijing 100083, China

Received:2020-10-24 Revised:2021-03-05 Online:2022-06-18 Published:2022-04-28
Contact: Qingshan Huang,E-mail:huangqs@qibebt.ac.cn;Chao Yang,E-mail:chaoyang@ipe.ac.cn
Supported by:
This work was supported by the National Natural Science Foundation of China (21878318; 21808234), the Dalian National Laboratory for Clean Energy Cooperation Fund, CAS (DNL201902), "Transformational Technologies for Clean Energy and Demonstration", Strategic Priority Research Program of the Chinese Academy of Sciences (CAS) (XDA21060400), Qingdao Institute of Bioenergy and Bioprocess Technology (QIBEBT) and Dalian National Laboratory for Clean Energy (DNL) of CAS (QIBEBT ZZBS201803; QIBEBT I201907), Director Innovation Fund of Synthetic Biology Technology Innovation Center of Shandong Province (sdsynbio-2020-ZH-02), and Project of CNPC-DICP Joint Research Center.

Influences of fluid physical properties, solid particles, and operating conditions on the hydrodynamics in slurry reactors

He Yang^1,2,5, Aqiang Chen^1,2,3, Shujun Geng^1,2,3, Jingcai Cheng^2,4,5, Fei Gao⁶, Qingshan Huang^1,2,3,4,5, Chao Yang^1,2,3,4,5

1 Key Laboratory of Biofuels, Qingdao Institute of Bioenergy and Bioprocess Technology (QIBEBT), Chinese Academy of Sciences (CAS), Qingdao 266101, China;
2 Dalian National Laboratory for Clean Energy (DNL), Dalian 116023, China;
3 Synthetic Biology Technology Innovation Center of Shandong Province, Qingdao 266101, China;
4 Key Laboratory of Green Process and Engineering, Institute of Process Engineering, Chinese Academy of Sciences, Beijing 100190, China;
5 School of Chemical Engineering, University of Chinese Academy of Sciences, Beijing 100080, China;
6 Petrochemical Research Institute, China National Petroleum Corporation (CNPC), Beijing 100083, China

通讯作者: Qingshan Huang,E-mail:huangqs@qibebt.ac.cn;Chao Yang,E-mail:chaoyang@ipe.ac.cn
基金资助:
This work was supported by the National Natural Science Foundation of China (21878318; 21808234), the Dalian National Laboratory for Clean Energy Cooperation Fund, CAS (DNL201902), "Transformational Technologies for Clean Energy and Demonstration", Strategic Priority Research Program of the Chinese Academy of Sciences (CAS) (XDA21060400), Qingdao Institute of Bioenergy and Bioprocess Technology (QIBEBT) and Dalian National Laboratory for Clean Energy (DNL) of CAS (QIBEBT ZZBS201803; QIBEBT I201907), Director Innovation Fund of Synthetic Biology Technology Innovation Center of Shandong Province (sdsynbio-2020-ZH-02), and Project of CNPC-DICP Joint Research Center.

Abstract

Abstract: Slurry reactors are popular in many industrial processes, involved with numerous chemical and biological mixtures, solid particles with different concentrations and properties, and a wide range of operating conditions. These factors can significantly affect the hydrodynamic in the slurry reactors, having remarkable effects on the design, scale-up, and operation of the slurry reactors. This article reviews the influences of fluid physical properties, solid particles, and operating conditions on the hydrodynamics in slurry reactors. Firstly, the influence of fluid properties, including the density and viscosity of the individual liquid and gas phases and the interfacial tension, has been reviewed. Secondly, the solid particle properties (i.e., concentration, density, size, wettability, and shape) on the hydrodynamics have been discussed in detail, and some vital but often ignored features, especially the influences of particle wettability and shape, as well as the variation of surface tension because of solid concentration alteration, are highlighted in this work. Thirdly, the variations of physical properties of fluids, hydrodynamics, and bubble behavior resulted from the temperature and pressure variations are also summarized, and the indirect influences of pressure on viscosity and surface tension are addressed systematically. Finally, conclusions and perspectives of these notable influences on the design and scale-up of industrial slurry reactors are presented.

Key words: Multiphase reactors, Fluid physical properties, Particle, Operating conditions, Bubble column, Airlift loop reactor

摘要： Slurry reactors are popular in many industrial processes, involved with numerous chemical and biological mixtures, solid particles with different concentrations and properties, and a wide range of operating conditions. These factors can significantly affect the hydrodynamic in the slurry reactors, having remarkable effects on the design, scale-up, and operation of the slurry reactors. This article reviews the influences of fluid physical properties, solid particles, and operating conditions on the hydrodynamics in slurry reactors. Firstly, the influence of fluid properties, including the density and viscosity of the individual liquid and gas phases and the interfacial tension, has been reviewed. Secondly, the solid particle properties (i.e., concentration, density, size, wettability, and shape) on the hydrodynamics have been discussed in detail, and some vital but often ignored features, especially the influences of particle wettability and shape, as well as the variation of surface tension because of solid concentration alteration, are highlighted in this work. Thirdly, the variations of physical properties of fluids, hydrodynamics, and bubble behavior resulted from the temperature and pressure variations are also summarized, and the indirect influences of pressure on viscosity and surface tension are addressed systematically. Finally, conclusions and perspectives of these notable influences on the design and scale-up of industrial slurry reactors are presented.

关键词: Multiphase reactors, Fluid physical properties, Particle, Operating conditions, Bubble column, Airlift loop reactor

He Yang, Aqiang Chen, Shujun Geng, Jingcai Cheng, Fei Gao, Qingshan Huang, Chao Yang. Influences of fluid physical properties, solid particles, and operating conditions on the hydrodynamics in slurry reactors[J]. Chinese Journal of Chemical Engineering, 2022, 44(4): 51-71.

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Influences of fluid physical properties, solid particles, and operating conditions on the hydrodynamics in slurry reactors

Influences of fluid physical properties, solid particles, and operating conditions on the hydrodynamics in slurry reactors

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