A method for establishing a bearing residual life prediction model for process enhancement equipment based on rotor imbalance response analysis

doi:10.1016/j.cjche.2023.10.005

中国化学工程学报 ›› 2024, Vol. 66 ›› Issue (2): 203-215.DOI: 10.1016/j.cjche.2023.10.005

• Full Length Article • 上一篇下一篇

A method for establishing a bearing residual life prediction model for process enhancement equipment based on rotor imbalance response analysis

Feng Wang¹, Haoran Li¹, Zhenghui Zhang², Yan Bai¹, Hong Yin³, Jing Bian¹

1. National Foundation Research Laboratory of Fault Prevention and Control in Hazardous Chemicals Production System, Engineering Research Center of Chemical Technology Safety, Beijing University of Chemical Technology, Beijing 100029, China;
2. China Nuclear Power Engineering Co., Ltd, Beijing 100840, China;
3. CNOOC Tianjin Chemical Research and Design Institute Co., Ltd, Tianjin Key Laboratory of Energy and Chemical Explosion Safety, Academician Expert Collaborative Innovation Center, Tianjin 300131, China

收稿日期:2023-02-27 修回日期:2023-10-12 出版日期:2024-02-28 发布日期:2024-04-20
通讯作者: Feng Wang,E-mail:wangfeng991@163.com
基金资助:
We thank the High-Performance Computing Platform of Beijing University of Chemical Technology (BUCT) for supporting this paper. This work was supported by the Fundamental Research Funds for the Central Universities (JD2319); the CNOOC Technical Cooperation Project (ZX2022ZCTYF7612); the National Natural Science Foundation of China (51775029, 52004014); and the Chinese Universities Scientific Fund (XK2020-04).

A method for establishing a bearing residual life prediction model for process enhancement equipment based on rotor imbalance response analysis

Feng Wang¹, Haoran Li¹, Zhenghui Zhang², Yan Bai¹, Hong Yin³, Jing Bian¹

1. National Foundation Research Laboratory of Fault Prevention and Control in Hazardous Chemicals Production System, Engineering Research Center of Chemical Technology Safety, Beijing University of Chemical Technology, Beijing 100029, China;
2. China Nuclear Power Engineering Co., Ltd, Beijing 100840, China;
3. CNOOC Tianjin Chemical Research and Design Institute Co., Ltd, Tianjin Key Laboratory of Energy and Chemical Explosion Safety, Academician Expert Collaborative Innovation Center, Tianjin 300131, China

Received:2023-02-27 Revised:2023-10-12 Online:2024-02-28 Published:2024-04-20
Contact: Feng Wang,E-mail:wangfeng991@163.com
Supported by:
We thank the High-Performance Computing Platform of Beijing University of Chemical Technology (BUCT) for supporting this paper. This work was supported by the Fundamental Research Funds for the Central Universities (JD2319); the CNOOC Technical Cooperation Project (ZX2022ZCTYF7612); the National Natural Science Foundation of China (51775029, 52004014); and the Chinese Universities Scientific Fund (XK2020-04).

摘要/Abstract

摘要： A rotating packed bed is a typical chemical process enhancement equipment that can strengthen micromixing and mass transfer. During the operation of the rotating packed bed, the nonreactants and products irregularly adhere to the wire mesh packing in the rotor, thus resulting in an imbalance in the vibration of the rotor, which may cause serious damage to the bearing and material leakage. This study proposes a model prediction for estimating the bearing residual life of a rotating packed bed based on rotor imbalance response analysis. This method is used to determine the influence of the mass on the imbalance in the vibration of the rotor on bearing damage. The major influence on rotor vibration was found to be exerted by the imbalanced mass and its distribution radius, as revealed by the results of orthogonal experiments. Through implementing finite element analysis, the imbalance response curve for the rotating packed bed rotor was obtained, and a correlation among rotor imbalance mass, distribution radius of imbalance mass, and bearing residue life was established via data fitting. The predicted value of the bearing life can be used as the reference basis for an early safety warning of a rotating packed bed to effectively avoid accidents.

关键词: Rotating packed bed, Mass imbalance, Harmonic response analysis, Residual life, Prediction model

Abstract: A rotating packed bed is a typical chemical process enhancement equipment that can strengthen micromixing and mass transfer. During the operation of the rotating packed bed, the nonreactants and products irregularly adhere to the wire mesh packing in the rotor, thus resulting in an imbalance in the vibration of the rotor, which may cause serious damage to the bearing and material leakage. This study proposes a model prediction for estimating the bearing residual life of a rotating packed bed based on rotor imbalance response analysis. This method is used to determine the influence of the mass on the imbalance in the vibration of the rotor on bearing damage. The major influence on rotor vibration was found to be exerted by the imbalanced mass and its distribution radius, as revealed by the results of orthogonal experiments. Through implementing finite element analysis, the imbalance response curve for the rotating packed bed rotor was obtained, and a correlation among rotor imbalance mass, distribution radius of imbalance mass, and bearing residue life was established via data fitting. The predicted value of the bearing life can be used as the reference basis for an early safety warning of a rotating packed bed to effectively avoid accidents.

Key words: Rotating packed bed, Mass imbalance, Harmonic response analysis, Residual life, Prediction model

Feng Wang, Haoran Li, Zhenghui Zhang, Yan Bai, Hong Yin, Jing Bian. A method for establishing a bearing residual life prediction model for process enhancement equipment based on rotor imbalance response analysis[J]. 中国化学工程学报, 2024, 66(2): 203-215.

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A method for establishing a bearing residual life prediction model for process enhancement equipment based on rotor imbalance response analysis

A method for establishing a bearing residual life prediction model for process enhancement equipment based on rotor imbalance response analysis

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