SCI和EI收录∣中国化工学会会刊

中国化学工程学报 ›› 2024, Vol. 75 ›› Issue (11): 62-73.DOI: 10.1016/j.cjche.2024.06.024

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Synthesis of flexible inter-plant heat exchanger networks: A decomposition method considering intermedium fluid circles

Ran Tao1, Siwen Gu2, Linlin Liu1, Jian Du1   

  1. 1. Institute of Process Systems Engineering, School of Chemical Engineering, Dalian University of Technology, Dalian 116023, China;
    2. School of Photoelectric Engineering, Changzhou Institute of Technology, Changzhou 213032, China
  • 收稿日期:2024-03-15 修回日期:2024-06-25 接受日期:2024-06-26 出版日期:2024-11-28 发布日期:2024-08-22
  • 通讯作者: Linlin Liu,E-mail:liulinlin@dlut.edu.cn
  • 基金资助:
    The authors would like to gratefully acknowledge the financial support provided by the National Natural Science Foundation of China (22378045, 22178045).

Synthesis of flexible inter-plant heat exchanger networks: A decomposition method considering intermedium fluid circles

Ran Tao1, Siwen Gu2, Linlin Liu1, Jian Du1   

  1. 1. Institute of Process Systems Engineering, School of Chemical Engineering, Dalian University of Technology, Dalian 116023, China;
    2. School of Photoelectric Engineering, Changzhou Institute of Technology, Changzhou 213032, China
  • Received:2024-03-15 Revised:2024-06-25 Accepted:2024-06-26 Online:2024-11-28 Published:2024-08-22
  • Contact: Linlin Liu,E-mail:liulinlin@dlut.edu.cn
  • Supported by:
    The authors would like to gratefully acknowledge the financial support provided by the National Natural Science Foundation of China (22378045, 22178045).

摘要: The traditional methods for synthesizing flexible heat exchanger networks (HENs) are not directly applicable to inter-plant HEN challenges, primarily due to the spread of system uncertainty across plants via intermedium fluid circles. This complicates the synthesis process significantly. To tackle this issue, this study proposes a decomposed stepwise methodology to facilitate the flexible synthesis of the inter-plant HENs performing indirect heat integration. A decomposition strategy is proposed to divide the overall network into manageable sub-networks by dissecting the intermedium fluid circles. To address the variability in intermedium fluid temperatures, a temperature fluctuation analysis approach is developed and a heuristic rule is introduced to maintain the temperature feasibility of the intermedium fluids. To ensure adequate flexibility and cost-effectiveness of the designed networks, flexibility analysis and network retrofit steps are conducted through model-based optimization techniques. The efficacy of the method is demonstrated through two case studies, showing its potential in achieving the desired operational flexibility for inter-plant HENs.

关键词: Inter-plant heat exchanger networks (HENs), Indirect heat integration, Flexible synthesis, Flexible analysis, Decomposition method

Abstract: The traditional methods for synthesizing flexible heat exchanger networks (HENs) are not directly applicable to inter-plant HEN challenges, primarily due to the spread of system uncertainty across plants via intermedium fluid circles. This complicates the synthesis process significantly. To tackle this issue, this study proposes a decomposed stepwise methodology to facilitate the flexible synthesis of the inter-plant HENs performing indirect heat integration. A decomposition strategy is proposed to divide the overall network into manageable sub-networks by dissecting the intermedium fluid circles. To address the variability in intermedium fluid temperatures, a temperature fluctuation analysis approach is developed and a heuristic rule is introduced to maintain the temperature feasibility of the intermedium fluids. To ensure adequate flexibility and cost-effectiveness of the designed networks, flexibility analysis and network retrofit steps are conducted through model-based optimization techniques. The efficacy of the method is demonstrated through two case studies, showing its potential in achieving the desired operational flexibility for inter-plant HENs.

Key words: Inter-plant heat exchanger networks (HENs), Indirect heat integration, Flexible synthesis, Flexible analysis, Decomposition method