SCI和EI收录∣中国化工学会会刊

Chinese Journal of Chemical Engineering ›› 2025, Vol. 84 ›› Issue (8): 77-85.DOI: 10.1016/j.cjche.2025.02.001

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Reaction process optimization based on interpretable machine learning and metaheuristic optimization algorithms

Dian Zhang, Bo Ouyang, Zheng-Hong Luo   

  1. Department of Chemical Engineering, School of Chemistry and Chemical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China
  • Received:2024-10-24 Revised:2025-02-10 Accepted:2025-02-19 Online:2025-03-01 Published:2025-08-28
  • Contact: Bo Ouyang,E-mail:bouy93@sjtu.edu.cn;Zheng-Hong Luo,E-mail:luozh@sjtu.edu.cn
  • Supported by:
    This work was supported by the National Natural Science Foundation of China (22408227, 22238005) and the Postdoctoral Research Foundation of China (GZC20231576).

Reaction process optimization based on interpretable machine learning and metaheuristic optimization algorithms

Dian Zhang, Bo Ouyang, Zheng-Hong Luo   

  1. Department of Chemical Engineering, School of Chemistry and Chemical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China
  • 通讯作者: Bo Ouyang,E-mail:bouy93@sjtu.edu.cn;Zheng-Hong Luo,E-mail:luozh@sjtu.edu.cn
  • 基金资助:
    This work was supported by the National Natural Science Foundation of China (22408227, 22238005) and the Postdoctoral Research Foundation of China (GZC20231576).

Abstract: The optimization of reaction processes is crucial for the green, efficient, and sustainable development of the chemical industry. However, how to address the problems posed by multiple variables, nonlinearities, and uncertainties during optimization remains a formidable challenge. In this study, a strategy combining interpretable machine learning with metaheuristic optimization algorithms is employed to optimize the reaction process. First, experimental data from a biodiesel production process are collected to establish a database. These data are then used to construct a predictive model based on artificial neural network (ANN) models. Subsequently, interpretable machine learning techniques are applied for quantitative analysis and verification of the model. Finally, four metaheuristic optimization algorithms are coupled with the ANN model to achieve the desired optimization. The research results show that the methanol: palm fatty acid distillate (PFAD) molar ratio contributes the most to the reaction outcome, accounting for 41%. The ANN-simulated annealing (SA) hybrid method is more suitable for this optimization, and the optimal process parameters are a catalyst concentration of 3.00% (mass), a methanol: PFAD molar ratio of 8.67, and a reaction time of 30 min. This study provides deeper insights into reaction process optimization, which will facilitate future applications in various reaction optimization processes.

Key words: Reaction process optimization, Interpretable machine learning, Metaheuristic optimization algorithm, Biodiesel

摘要: The optimization of reaction processes is crucial for the green, efficient, and sustainable development of the chemical industry. However, how to address the problems posed by multiple variables, nonlinearities, and uncertainties during optimization remains a formidable challenge. In this study, a strategy combining interpretable machine learning with metaheuristic optimization algorithms is employed to optimize the reaction process. First, experimental data from a biodiesel production process are collected to establish a database. These data are then used to construct a predictive model based on artificial neural network (ANN) models. Subsequently, interpretable machine learning techniques are applied for quantitative analysis and verification of the model. Finally, four metaheuristic optimization algorithms are coupled with the ANN model to achieve the desired optimization. The research results show that the methanol: palm fatty acid distillate (PFAD) molar ratio contributes the most to the reaction outcome, accounting for 41%. The ANN-simulated annealing (SA) hybrid method is more suitable for this optimization, and the optimal process parameters are a catalyst concentration of 3.00% (mass), a methanol: PFAD molar ratio of 8.67, and a reaction time of 30 min. This study provides deeper insights into reaction process optimization, which will facilitate future applications in various reaction optimization processes.

关键词: Reaction process optimization, Interpretable machine learning, Metaheuristic optimization algorithm, Biodiesel