SCI和EI收录∣中国化工学会会刊

中国化学工程学报 ›› 2024, Vol. 68 ›› Issue (4): 203-215.DOI: 10.1016/j.cjche.2023.12.010

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Influence of syngas components and ash particles on the radiative heat transfer in a radiant syngas cooler

Chen Han1,2, Youmin Situ1,2, Huaxing Zhu1,2, Jianliang Xu1,2, Zhenghua Dai1,2, Guangsuo Yu1,2, Haifeng Liu1,2   

  1. 1. National Energy Coal Gasification Technology Research and Development Center, East China University of Science and Technology, Shanghai 200237, China;
    2. Shanghai Engineering Research Center of Coal Gasification, East China University of Science and Technology, Shanghai 200237, China
  • 收稿日期:2023-08-03 修回日期:2023-12-13 出版日期:2024-04-28 发布日期:2024-06-28
  • 通讯作者: Jianliang Xu,E-mail address:xujl@ecust.edu.cn
  • 基金资助:
    This work was supported by the National Natural Science Foundation of China (21878082).

Influence of syngas components and ash particles on the radiative heat transfer in a radiant syngas cooler

Chen Han1,2, Youmin Situ1,2, Huaxing Zhu1,2, Jianliang Xu1,2, Zhenghua Dai1,2, Guangsuo Yu1,2, Haifeng Liu1,2   

  1. 1. National Energy Coal Gasification Technology Research and Development Center, East China University of Science and Technology, Shanghai 200237, China;
    2. Shanghai Engineering Research Center of Coal Gasification, East China University of Science and Technology, Shanghai 200237, China
  • Received:2023-08-03 Revised:2023-12-13 Online:2024-04-28 Published:2024-06-28
  • Contact: Jianliang Xu,E-mail address:xujl@ecust.edu.cn
  • Supported by:
    This work was supported by the National Natural Science Foundation of China (21878082).

摘要: Radiant syngas cooler (RSC) is widely used as a waste heat recovery equipment in industrial gasification. In this work, an RSC with radiation screens is established and the impact of gaseous radiative property models, gas components, and ash particles on heat transfer is investigated by the numerical simulation method. Considering the syngas components and the pressure environment of the RSC, a modified weighted-sum-of-gray-gases model was developed. The modified model shows high accuracy in validation. In computational fluid dynamics simulation, the calculated steam production is only 0.63% in error with the industrial data. Compared with Smith's model, the temperature decay along the axial direction calculated by the modified model is faster. Syngas components are of great significance to heat recovery capacity, especially when the absorbing gas fraction is less than 10%. After considering the influence of particles, the outlet temperature and the proportion of radiative heat transfer are less affected, but the difference in steam output reaches 2.7 t·h-1. The particle deposition on the wall greatly reduces the heat recovery performance of an RSC.

关键词: Radiant syngas cooler, Weighted-sum-of-gray-gases model, Numerical simulation, Particle radiation

Abstract: Radiant syngas cooler (RSC) is widely used as a waste heat recovery equipment in industrial gasification. In this work, an RSC with radiation screens is established and the impact of gaseous radiative property models, gas components, and ash particles on heat transfer is investigated by the numerical simulation method. Considering the syngas components and the pressure environment of the RSC, a modified weighted-sum-of-gray-gases model was developed. The modified model shows high accuracy in validation. In computational fluid dynamics simulation, the calculated steam production is only 0.63% in error with the industrial data. Compared with Smith's model, the temperature decay along the axial direction calculated by the modified model is faster. Syngas components are of great significance to heat recovery capacity, especially when the absorbing gas fraction is less than 10%. After considering the influence of particles, the outlet temperature and the proportion of radiative heat transfer are less affected, but the difference in steam output reaches 2.7 t·h-1. The particle deposition on the wall greatly reduces the heat recovery performance of an RSC.

Key words: Radiant syngas cooler, Weighted-sum-of-gray-gases model, Numerical simulation, Particle radiation