SCI和EI收录∣中国化工学会会刊

中国化学工程学报 ›› 2025, Vol. 78 ›› Issue (2): 163-174.DOI: 10.1016/j.cjche.2024.10.028

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Physically-consistent-WGAN based small sample fault diagnosis for industrial processes

Siyu Tang, Hongbo Shi, Bing Song, Yang Tao, Shuai Tan   

  1. Key Laboratory of Smart Manufacturing in Energy Chemical Process, Ministry of Education, East China University of Science and Technology, Shanghai 200237, China
  • 收稿日期:2023-10-20 修回日期:2024-10-28 接受日期:2024-10-29 出版日期:2025-02-08 发布日期:2025-01-06
  • 通讯作者: Hongbo Shi,E-mail:hbshi@ecust.edu.cn;Bing Song,E-mail:songbing@ecust.edu.cn

Physically-consistent-WGAN based small sample fault diagnosis for industrial processes

Siyu Tang, Hongbo Shi, Bing Song, Yang Tao, Shuai Tan   

  1. Key Laboratory of Smart Manufacturing in Energy Chemical Process, Ministry of Education, East China University of Science and Technology, Shanghai 200237, China
  • Received:2023-10-20 Revised:2024-10-28 Accepted:2024-10-29 Online:2025-02-08 Published:2025-01-06

摘要: In real industrial scenarios, equipment cannot be operated in a faulty state for a long time, resulting in a very limited number of available fault samples, and the method of data augmentation using generative adversarial networks for smallsample data has achieved a wide range of applications. However, the current generative adversarial networks applied in industrial processes do not impose realistic physical constraints on the generation of data, resulting in the generation of data that do not have realistic physical consistency. To address this problem, this paper proposes a physical consistency-based WGAN, designs a loss function containing physical constraints for industrial processes, and validates the effectiveness of the method using a common dataset in the field of industrial process fault diagnosis. The experimental results show that the proposed method not only makes the generated data consistent with the physical constraints of the industrial process, but also has better fault diagnosis performance than the existing GAN-based methods.

关键词: Chemical processes, Fault diagnosis, Physical consistency, Generative adversarial networks, Small sample data

Abstract: In real industrial scenarios, equipment cannot be operated in a faulty state for a long time, resulting in a very limited number of available fault samples, and the method of data augmentation using generative adversarial networks for smallsample data has achieved a wide range of applications. However, the current generative adversarial networks applied in industrial processes do not impose realistic physical constraints on the generation of data, resulting in the generation of data that do not have realistic physical consistency. To address this problem, this paper proposes a physical consistency-based WGAN, designs a loss function containing physical constraints for industrial processes, and validates the effectiveness of the method using a common dataset in the field of industrial process fault diagnosis. The experimental results show that the proposed method not only makes the generated data consistent with the physical constraints of the industrial process, but also has better fault diagnosis performance than the existing GAN-based methods.

Key words: Chemical processes, Fault diagnosis, Physical consistency, Generative adversarial networks, Small sample data