SCI和EI收录∣中国化工学会会刊

›› 2008, Vol. 16 ›› Issue (1): 84-89.

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Mathematical Model and Advanced Control for Gas-phase Olefin Polymerization in Fluidized-bed Catalytic Reactors

Ahmmed S. Ibrehem1, Mohamed Azlan Hussain1, Nayef M. Ghasem2   

  1. 1. Department of Chemical Engineering, University of Malaya, 50603 Kuala Lumpur, Malaysia;
    2. Department of Chemical & Petroleum Engineering, UAE University, Al-Ain 17555, UAE
  • 收稿日期:2007-05-10 修回日期:2007-10-27 出版日期:2008-02-28 发布日期:2008-02-28
  • 通讯作者: Ahmmed S. Ibrehem, E-mail: ahmadsaadi1@yahoo.com

Mathematical Model and Advanced Control for Gas-phase Olefin Polymerization in Fluidized-bed Catalytic Reactors

Ahmmed S. Ibrehem1, Mohamed Azlan Hussain1, Nayef M. Ghasem2   

  1. 1. Department of Chemical Engineering, University of Malaya, 50603 Kuala Lumpur, Malaysia;
    2. Department of Chemical & Petroleum Engineering, UAE University, Al-Ain 17555, UAE
  • Received:2007-05-10 Revised:2007-10-27 Online:2008-02-28 Published:2008-02-28

摘要: In this study, the developments in modeling gas-phase catalyzed olefin polymerization fluidized-bed reactors (FBR) using Ziegler-Natta catalyst is presented. The modified mathematical model to account for mass and heat transfer between the solid particles and the surrounding gas in the emulsion phase is developed in this work to include site activation reaction. This model developed in the present study is subsequently compared with well-known models, namely, the bubble-growth, well-mixed and the constant bubble size models for porous and non porous catalyst. The results we obtained from the model was very close to the constant bubble size model, well-mixed model and bubble growth model at the beginning of the reaction but its overall behavior changed and is closer to the well-mixed model compared with the bubble growth model and constant bubble size model after half an hour of operation. Neural-network based predictive controller are implemented to control the system and com-pared with the conventional PID controller, giving acceptable results.

关键词: fluidized-bed reactor, olefin polymerization, mathematical model, dynamic studies, control system

Abstract: In this study, the developments in modeling gas-phase catalyzed olefin polymerization fluidized-bed reactors (FBR) using Ziegler-Natta catalyst is presented. The modified mathematical model to account for mass and heat transfer between the solid particles and the surrounding gas in the emulsion phase is developed in this work to include site activation reaction. This model developed in the present study is subsequently compared with well-known models, namely, the bubble-growth, well-mixed and the constant bubble size models for porous and non porous catalyst. The results we obtained from the model was very close to the constant bubble size model, well-mixed model and bubble growth model at the beginning of the reaction but its overall behavior changed and is closer to the well-mixed model compared with the bubble growth model and constant bubble size model after half an hour of operation. Neural-network based predictive controller are implemented to control the system and com-pared with the conventional PID controller, giving acceptable results.

Key words: fluidized-bed reactor, olefin polymerization, mathematical model, dynamic studies, control system