SCI和EI收录∣中国化工学会会刊

中国化学工程学报 ›› 2021, Vol. 32 ›› Issue (4): 61-69.DOI: 10.1016/j.cjche.2020.07.053

• Fluid Dynamics and Transport Phenomena • 上一篇    下一篇

Numerical simulation of heavy fuel oil atomization using a pulsed pressure-swirl injector

S. M. A. Najafi, P. Mikaniki, H. Ghassemi   

  1. School of Mechanical Engineering, Iran University of Science and Technology, P. O. B. 16765-163, Tehran, Iran
  • 收稿日期:2020-03-11 修回日期:2020-06-24 出版日期:2021-04-28 发布日期:2021-06-19
  • 通讯作者: H. Ghassemi

Numerical simulation of heavy fuel oil atomization using a pulsed pressure-swirl injector

S. M. A. Najafi, P. Mikaniki, H. Ghassemi   

  1. School of Mechanical Engineering, Iran University of Science and Technology, P. O. B. 16765-163, Tehran, Iran
  • Received:2020-03-11 Revised:2020-06-24 Online:2021-04-28 Published:2021-06-19
  • Contact: H. Ghassemi

摘要: It is known that increasing the injection pressure reduces the breakup length and the droplet size. Adding pulses, on the other hand, helps to atomize the liquid into finer droplets, similar to air-assisted injectors but without altering the air-to-fuel concentration.
To further reduce the droplet size and breakup length, a novel injector type, called "Pulsed Pressure-Swirl" (PPS), is introduced in this work, which is a combination of pressure-swirl and ultrasonic pulsed injectors. A pressure-swirl atomizer was designed and fabricated specifically for Mazut HFO (Heavy Fuel Oil). The droplet formation process and droplet size distribution have been studied experimentally (by shadowgraphy high speed imaging) and numerically (with the open-source Volume-of-Fluid code Gerris).
Changing liquid injection pressure effect on the spray angle and film thickness has been quantified. These simulations have been used to study the primary breakup process and quantify the droplet size distributions, using different injection pulse frequencies and pressures.
The numerical results have revealed that the new injector concept successfully produces finer droplets and results in a decrease in the breakup length, especially when applying high pulse frequencies, with no significant changes in the spray angle.

关键词: Spray, Heavy fuel oil, Mazut, Atomization, Pulsed Pressure-Swirl, Injector

Abstract: It is known that increasing the injection pressure reduces the breakup length and the droplet size. Adding pulses, on the other hand, helps to atomize the liquid into finer droplets, similar to air-assisted injectors but without altering the air-to-fuel concentration.
To further reduce the droplet size and breakup length, a novel injector type, called "Pulsed Pressure-Swirl" (PPS), is introduced in this work, which is a combination of pressure-swirl and ultrasonic pulsed injectors. A pressure-swirl atomizer was designed and fabricated specifically for Mazut HFO (Heavy Fuel Oil). The droplet formation process and droplet size distribution have been studied experimentally (by shadowgraphy high speed imaging) and numerically (with the open-source Volume-of-Fluid code Gerris).
Changing liquid injection pressure effect on the spray angle and film thickness has been quantified. These simulations have been used to study the primary breakup process and quantify the droplet size distributions, using different injection pulse frequencies and pressures.
The numerical results have revealed that the new injector concept successfully produces finer droplets and results in a decrease in the breakup length, especially when applying high pulse frequencies, with no significant changes in the spray angle.

Key words: Spray, Heavy fuel oil, Mazut, Atomization, Pulsed Pressure-Swirl, Injector