SCI和EI收录∣中国化工学会会刊

中国化学工程学报 ›› 2025, Vol. 83 ›› Issue (7): 298-314.DOI: 10.1016/j.cjche.2025.03.006

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Randomized autoregressive dynamic slow feature analysis method for industrial process fault monitoring

Qingmin Xu1, Peng Li1, Aimin Miao2, Xun Lang1, Hancheng Wang1, Chuangyan Yang1   

  1. 1 School of Information Science & Engineering, Yunnan University, Kunming 650500, China;
    2 College of Automation, Zhongkai University of Agriculture and Engineering, Zhaoqing 526000, China
  • 收稿日期:2024-08-08 修回日期:2025-02-26 接受日期:2025-03-12 出版日期:2025-07-28 发布日期:2025-07-28
  • 通讯作者: Peng Li,E-mail:lipeng@ynu.edu.cn;Aimin Miao,E-mail:am_miao@zju.edu.cn
  • 基金资助:
    This work was supported by the Program of National Natural Science Foundation of China (U23A20329; 62163036) and Youth Academic and Technical Leaders Reserve Talent Training project (202105AC160094) and Industrial Innovation Talent Special Project of Xingdian Talent Support Program (XDYC-CYCX-2022-0010).

Randomized autoregressive dynamic slow feature analysis method for industrial process fault monitoring

Qingmin Xu1, Peng Li1, Aimin Miao2, Xun Lang1, Hancheng Wang1, Chuangyan Yang1   

  1. 1 School of Information Science & Engineering, Yunnan University, Kunming 650500, China;
    2 College of Automation, Zhongkai University of Agriculture and Engineering, Zhaoqing 526000, China
  • Received:2024-08-08 Revised:2025-02-26 Accepted:2025-03-12 Online:2025-07-28 Published:2025-07-28
  • Contact: Peng Li,E-mail:lipeng@ynu.edu.cn;Aimin Miao,E-mail:am_miao@zju.edu.cn
  • Supported by:
    This work was supported by the Program of National Natural Science Foundation of China (U23A20329; 62163036) and Youth Academic and Technical Leaders Reserve Talent Training project (202105AC160094) and Industrial Innovation Talent Special Project of Xingdian Talent Support Program (XDYC-CYCX-2022-0010).

摘要: Kernel-based slow feature analysis (SFA) methods have been successfully applied in the industrial process fault detection field. However, kernel-based SFA methods have high computational complexity as dealing with nonlinearity, leading to delays in detecting time-varying data features. Additionally, the uncertain kernel function and kernel parameters limit the ability of the extracted features to express process characteristics, resulting in poor fault detection performance. To alleviate the above problems, a novel randomized auto-regressive dynamic slow feature analysis (RRDSFA) method is proposed to simultaneously monitor the operating point deviations and process dynamic faults, enabling real-time monitoring of data features in industrial processes. Firstly, the proposed Random Fourier mappingbased method achieves more effective nonlinear transformation, contrasting with the current kernelbased RDSFA algorithm that may lead to significant computational complexity. Secondly, a randomized RDSFA model is developed to extract nonlinear dynamic slow features. Furthermore, a Bayesian inference-based overall fault monitoring model including all RRDSFA sub-models is developed to overcome the randomness of random Fourier mapping. Finally, the superiority and effectiveness of the proposed monitoring method are demonstrated through a numerical case and a simulation of continuous stirred tank reactor.

关键词: Slow feature analysis, Random Fourier mapping, Bayesian Inference, Autoregressive dynamic modeling, CSTR, Fault detection

Abstract: Kernel-based slow feature analysis (SFA) methods have been successfully applied in the industrial process fault detection field. However, kernel-based SFA methods have high computational complexity as dealing with nonlinearity, leading to delays in detecting time-varying data features. Additionally, the uncertain kernel function and kernel parameters limit the ability of the extracted features to express process characteristics, resulting in poor fault detection performance. To alleviate the above problems, a novel randomized auto-regressive dynamic slow feature analysis (RRDSFA) method is proposed to simultaneously monitor the operating point deviations and process dynamic faults, enabling real-time monitoring of data features in industrial processes. Firstly, the proposed Random Fourier mappingbased method achieves more effective nonlinear transformation, contrasting with the current kernelbased RDSFA algorithm that may lead to significant computational complexity. Secondly, a randomized RDSFA model is developed to extract nonlinear dynamic slow features. Furthermore, a Bayesian inference-based overall fault monitoring model including all RRDSFA sub-models is developed to overcome the randomness of random Fourier mapping. Finally, the superiority and effectiveness of the proposed monitoring method are demonstrated through a numerical case and a simulation of continuous stirred tank reactor.

Key words: Slow feature analysis, Random Fourier mapping, Bayesian Inference, Autoregressive dynamic modeling, CSTR, Fault detection